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ESAB Silhouette 1000 User Manual

ESAB Silhouette 1000
154 pages
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Form Number 0558006575
Date: 12-01-06
Silhouette 1000
Safety
Installation
Operation
Maintenance
Replacement Parts
Cantilever Cutting Machine
O P TIO N A L T O R C H
S TA T IO N S

Table of Contents

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ESAB Silhouette 1000 Specifications

General IconGeneral
BrandESAB
ModelSilhouette 1000
CategoryCutter
LanguageEnglish

Summary

Safety

Introduction to Safety

Overview of safety precautions for operating ESAB cutting machines.

General Cutting Machine Safety

Essential safety practices for operating the cutting machine.

Electrical Grounding Safety

Guidelines for proper electrical grounding to prevent shock and equipment damage.

Plasma Cutting Safety

Specific safety precautions for working with plasma cutting equipment.

Oxy-Fuel Cutting Safety

Safety guidelines for operating oxy-fuel gas cutting equipment.

Gas Control and Supply Safety

Safety measures for gas control and supply systems to prevent explosions and fires.

Service and Welding Safety

Guidelines for safe servicing, maintenance, and welding precautions.

Safety Standards and Regulations

List of domestic, international, VDE, TRAC, TRG, DIN, and VDI safety standards and guidelines.

Description

Specifications and Outline Dimensions

Table detailing model numbers, cutting area, tracing area, floor area, and speed.

Performance Specifications

Table outlining edge trace speed, coordinate speed, and forward offset.

Operational Requirements

Table detailing voltage, ambient temperature, and pattern line specifications.

Machine Capacities

Details on number of torches, plate width, cutting area, thickness, and tracing area.

Installation

Site Preparation and Machine Location

Preparing the installation site, foundation, and choosing the optimal machine location.

System Utilities and Connections

Connecting electrical power, gas, water, and installing oxy-fuel torches.

Machine Assembly and Alignment

Installing components, rails, alignment, forklift procedures, and torch/tracer mounting.

System Interconnection and Final Checks

Connecting system components, purging lines, and performing mechanical checks.

Operation

Operation Introduction and Tracer Controls

Overview of machine operation and detailed functions of the HL-90 Tracer controls.

Template Preparation and Guidelines

Details on creating and preparing patterns for accurate tracing operations.

Cutting Procedures

Step-by-step guides for straight line cutting and tracer-controlled cutting with templates.

Lost Cut and Kerf Compensation

Procedures for resuming cuts and adjusting for kerf width during operation.

Pattern and Carriage Positioning Notes

Guidelines for patterns, kerf requirements, and positioning torch carriages.

Maintenance

General Maintenance and Daily Checks

Overview of maintenance and daily inspection steps for machine upkeep.

Periodic Inspections and Lubrication

Scheduled inspections, rail system maintenance, and lubrication guidelines.

Troubleshooting Guide

Aid in diagnosing potential operational problems using a chart and tracer manual.

Motorized Lift Maintenance

Cleaning rack, adjusting eccentric bearing, and cleaning torch handle for lift maintenance.

Replacement Parts

Ordering and General Parts Information

Information on how to order parts and general list organization.

Machine Frame and Rail System Parts

Parts for the basic machine, main beam, and rail system assemblies.

Carriage and Drive System Parts

Parts for master carriage, bearing blocks, torch bar, and drive motor assemblies.

Torch and Control System Parts

Parts for manual torch stations, ignitors, control modules, and ignition boxes.

Specialty System Parts

Parts for motorized lifts, manifold supports, and pierce rate control systems.

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