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ESAB CROSSBOW User Manual

ESAB CROSSBOW
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CROSSBOW
Portable CNC Cutting Machine
Instruction
Manual
Article Number 0560951719
Revision Date: September 29, 2014
Revision Number: B
Language: ENG

Table of Contents

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ESAB CROSSBOW Specifications

General IconGeneral
BrandESAB
ModelCROSSBOW
CategoryCutter
LanguageEnglish

Summary

Safety

Introduction to Safety

Overview of safety principles for operating ESAB cutting machines and adherence to precautions.

Safety Hazards and Warnings

Mandatory understanding of manuals and safety labels to prevent injury or death.

Electrical Grounding and Precautions

Details on proper grounding for safety and equipment operation, plus service precautions.

Recommended Safety References

List of international and national publications for welding and cutting safety.

Machine Description and Specifications

Machine Overview

Introduction to the Crossbow Portable CNC Cutting Machine and its capabilities.

Machine Components

Identification and description of the main components of the Crossbow machine.

Machine Dimensions

Diagram and specifications of the Crossbow machine's physical dimensions.

Machine Specifications

Technical specifications including power, dimensions, speeds, and gas types.

Axis Orientation

Explanation of the X and Y axis orientation relative to the operator.

Installation Guide

Receiving Inspection

Procedure for inspecting crates and inventorying items upon receiving the machine.

Base Machine Setup

Steps for preparing the rail track, attaching stabilizer feet, and setting up the base.

Oxy-fuel Torch Installation

Instructions for assembling and installing the oxy-fuel torch and its components.

Plasma Torch Installation

Steps for installing the plasma torch, interface cable, and height sensing cable.

Initial Power-Up Testing

Sequence for initial power-up and testing of the machine's main functions.

Switching Between Metric and Inch

Procedure for changing the machine's measurement system from Metric to Inch.

Operation and Control

Control Panel and Function Overview

Detailed description of the central unit's control panel and its functions.

CNC System Features

Key features and capabilities of the CNC system.

CNC System Technical Specification

Technical details of the CNC processor, display, memory, and ports.

Function Keys

Explanation of the menu-driven operation using function keys (F1-F7) and ESC.

Input Keys

Description and usage of program input, jog control, process control, and start/stop keys.

Operational Overview – Oxy-Fuel Cutting

Main steps for operating the Crossbow CNC with an Oxy-Fuel torch.

Operational Overview – Plasma Cutting

Main steps for operating the Crossbow CNC with a plasma torch.

Home Screen and Main Menu

Description of the LCD screen display after powering up the machine.

Main Menu Map

Hierarchical map of the main menus and their functions.

Auto Mode Screen Details

Explanation of the different display areas on the Auto Mode screen.

Auto Mode Menu Functions

Detailed functions available in the top level of the Auto Mode Menu.

Auto Mode MORE Window Functions

Second-level functions accessible from the Auto Mode MORE menu.

Running a Program in Auto Mode

Steps for selecting, setting speed, positioning, and starting a program in Auto Mode.

Functions Available During Program Pause

Key functions enabled on the CNC panel when a program is paused.

Manual Mode Screen Overview

Description of the Manual Mode interface and its display areas.

Manual Mode Menu Functions

Functions available in the top level of the Manual Mode Menu.

Edit Mode Operations

Functions for creating, loading, saving, and managing part programs.

Setup Mode Screen (Parameter Settings)

Overview of parameter groups for configuring system settings.

Shape Library Functions

Using the Shape Library to create and manage geometric shapes for cutting.

Part Programming Instructions

Guidelines for creating and formatting part programs using G-codes and M-codes.

Maintenance and Troubleshooting

Routine Maintenance Schedule

Daily, weekly, and monthly maintenance tasks to ensure optimal machine performance.

Lubrication Points

Procedure for cleaning and lubricating the torch lifter screw and guide rods.

Operating FAQ

Answers to frequently asked questions regarding operation and program recovery.

Basic Troubleshooting Guide

Table of fault symptoms, checks, causes, and recommended solutions.

Software Service Instructions

Procedures for accessing the boot menu and updating system software.

Hardware Service Instructions

Procedures for replacing fuses, CNC unit, operator panel components, and power supply.

Replacement Parts Information

Introduction to Replacement Parts

Overview of the parts list and arrangement by functional groups.

Ordering Replacement Parts

Guidelines for ordering parts, including required information and contact details.

Parts List and Illustrations

Detailed list of main assemblies, components, and their part numbers.

Appendix 1: Programming Code Reference

Appendix 2: Error List

Appendix 3: Shape Library Variables

Appendix 4: Oxy-Fuel Cutting Parameters

Appendix 5: PT-37 Plasma Cutting Parameters

Appendix 6: Wiring Diagrams

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