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EVB BCP-A2N-P - User Manual

EVB BCP-A2N-P
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OCPP
EV Charger
Installation Manual
VERSION: 20231218-01
www.evb.com
info@evb.com
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Summary

Safety Information

Important Safety Instructions

Contains critical warnings and instructions for safe installation and maintenance of the EV Charger.

Product Introduction

2.1. Product Appearance

Details the visual components and physical layout of the EV Charger.

2.2. Parameter Table

Provides technical specifications and model variations for the EV Charger.

2.3. Features

Outlines the key functionalities and connectivity options of the EV Charger.

2.4. Protection Functions

Describes the safety mechanisms and protection features integrated into the EV Charger.

Installation Instructions

3.1. Installation Considerations

Guidance on preliminary checks, local regulations, and required materials for installation.

3.2. Minimum Installation Requirements

Specifies the essential electrical and site requirements for installing the EV charger.

3.3. Position

Recommendations for optimal placement and positioning of the EV charger.

3.4. Height

Defines the recommended and minimum installation heights for the EV charger.

3.5. Power Supply

Details the connection requirements for different single-phase and three-phase power supplies.

3.6. Accessories List

Lists all components and accessories included with the EV charger package.

3.7. Installation Steps

Provides step-by-step instructions for various wiring and mounting methods.

3.8 SIM Card Installation

Instructions for installing a Micro SIM card for 4G connectivity.

Operating Instructions

4.1. Buttons On Charger

Explains the function and operation of the physical buttons on the EV charger.

4.2. Buzzer

Describes the audio feedback provided by the charger's buzzer for different events.

4.3. Dynamic Load Balancing Kit

Information on connecting and using the Dynamic Load Balancing (DLB) kit.

4.4. LED Lights Display

Details the meaning of different LED light behaviors for status indication.

4.5. Firmware Update via OCPP Server

Procedure for updating the EV charger's firmware using the OCPP server.

Warranty

Manufacturer Self-declaration

Overview

This document describes the OCPP EV Charger, an electric vehicle charging device designed for safety, efficiency, and smart connectivity.

Function Description

The EV Charger is designed to provide a safe and reliable charging solution for electric vehicles. It supports both single-phase (230V) and three-phase (400V) power supplies with neutral lines, accommodating various electrical grid configurations. The charger integrates several protection functions to ensure user and vehicle safety during operation, including leakage protection, over current protection, ground protection, over voltage protection, under voltage protection, contactor adhesion protection, neutral and live wire reverse connection protection, over temperature protection, CP signal abnormal protection, and lightning protection. It automatically powers off once the vehicle is fully charged to protect the car battery and prolong its working life.

The charger supports OCPP (Open Charge Point Protocol) for communication with a central management system, enabling remote control, monitoring, and firmware updates. It also features WPS Wi-Fi connection for faster setup and RFID for user authentication, allowing for secure and controlled access to charging.

Important Technical Specifications

The EV Charger is available in several models: BCP-A2N-P, BCP-B2N-P, BCP-AT2N-P, and BCP-BT2N-P, offering different power outputs and connection types.

Maximum Power:

  • 7.4KW (for single-phase models)
  • 22KW (for three-phase models)

Input/Output Voltage:

  • AC230 (1-Phase)
  • AC400 (3-Phase)

Input Frequency: 50Hz/60Hz

Connection Type: Tethered or Socket

Metering: Integrated Metering Chip

Display: LED Lights

Rate Charging Current: 6-32A

Cable Length: 5M/6M (depending on model)

Standby Power Consumption: 2W

Operating Temperature: -25°C to +55°C

Storage Temperature: -40°C to +85°C

Operating Humidity: 5%-95%

IP Protection: IP65 (Socket IP55)

Operating Altitude: <2000M

Charger Dimension: Height: 380mm, Width: 169mm, Depth: 151/201mm

Gross Weight: 7KG/5KG (depending on model)

Leakage Detection: TYPE A+DC6mA leakage sensor built-in

Connectivity:

  • Ethernet and Wi-Fi connection
  • WIFI Operating Frequency Range: 2412-2484MHz
  • WI-FI Protocols: IEEE 802.11 b/g/n
  • TX Power: <20dbm
  • Bluetooth BLE Sensitivity: -93 dbm
  • NFC Modulation Type: ASK
  • NFC Operating Frequency: 13.56MHz

Mobile Network (Optional 4G/3G/2G):

  • 4G LTE-FDD Bands: B1/B2/B3/B4/B5/B7/B8/B12/B13/B18/B19/B20/B25/B26/B28
  • 4G LTE-TDD Bands: B38/B39/B40/B41
  • 4G Data Rates: Max. 150 Mbps (DL)/Max. 50 Mbps (UL) for FDD; Max. 130 Mbps (DL)/Max. 30 Mbps (UL) for TDD.
  • 3G WCDMA Bands: B1/B2/B4/B5/B6/B8/B19
  • 3G Data Rates: Max. 384 kbps (DL)/Max. 384 kbps (UL)
  • 2G GSM Bands: B2/B3/B5/B8
  • 2G Data Rates: EDGE Max. 296 kbps (DL)/Max. 236.8 kbps (UL); GPRS Max. 107 kbps (DL)/Max. 85.6 kbps (UL).
  • SIM Card: Micro SIM card (for 4G mode)

Usage Features

The EV Charger is designed for ease of use and intelligent operation:

  • Product Appearance: Features a sleek design with an LED light indicator, an emergency button switch (for stopping charging and pop-up reset), a function test button (for WPS connection and leakage test), an RFID reader, and a Type 2 socket.
  • Opened Up Detection: The charger stops charging and triggers an alarm if opened, enhancing security.
  • App Remotes: Users can remotely control the charger and view charging history via a dedicated app.
  • Buttons On Charger: Includes an emergency stop button, a function test button (for leakage test and WPS mode), and a reset button on the PCB for restoring default settings (Wi-Fi AP password and OCPP configuration password).
  • Buzzer: Provides audible feedback for various operations, such as successful RFID authentication (one short beep), failed authentication (five short beeps), server configuration mode entry (one long beep), and leakage test in progress (one long beep).
  • Dynamic Load Balancing Kit (DLB): An optional feature suitable for home charging, the DLB kit can be connected to the charger to automatically activate load balancing, optimizing power distribution and preventing overload.
  • LED Lights Display: Provides clear visual status indications for various states, including power ON self-test, WPS configuration, network connection status, standby, charging in progress, charging finished, and fault conditions. Different light patterns and colors indicate specific operational states or errors.
  • Firmware Update: Supports firmware updates via the OCPP Server, allowing for continuous improvement and new features. The update process is indicated by specific LED light patterns.
  • External Meter Installation: The charger can be integrated with an external meter for precise energy monitoring. This requires connecting live and neutral wires to the power grid and the charger, as well as AB interfaces for 485 communication. The meter is pre-configured for the charger.

Maintenance Features

Maintenance and safety are paramount for the EV Charger:

  • Safety Information: Emphasizes reading the entire manual before installation or use, supervision around children, proper grounding, avoiding flammable materials, operating within specified parameters, and refraining from spraying liquids directly onto the charger. It also warns against disassembling, repairing, tampering, or modifying the device.
  • Installation Considerations: Provides detailed guidelines for installation, including the use of metal and flame-retardant conduit, appropriate circuit breakers, cable glands for weatherproofing, and copper conductors meeting local wiring regulations. It also highlights the importance of calculating existing electrical load, ensuring minimal voltage drop, obtaining necessary permits, and scheduling follow-up inspections.
  • Positioning: Recommends installing the charger within range of the charging cable, with enough clearance for cable wrapping, and in a well-ventilated space. Specific height recommendations are provided for both indoor and outdoor installations.
  • Reinstalling Sealing Cover: Instructions are provided for securely reinstalling the sealing cover and fascia, with specific torque requirements for screws to maintain weatherproofing.
  • Troubleshooting: The LED light display serves as a primary diagnostic tool, indicating various fault statuses such as contactor failure, emergency stop protection, grounding abnormality, over/under voltage, abnormal CP/CC signal, LED board offline, and DLB issues. Corresponding solutions are provided for each fault.
  • Warranty: A three-year free warranty is provided for damages or malfunctions caused by quality problems from the production date. Damages due to operation failure, natural force majeure, incorrect installation, or misuse are not covered. Repairs must be performed by professionals.
  • Manufacturer Self-Declaration: BENY commits to providing software updates for at least three years from the date of manufacture. The charger is designed not to collect sensitive personal data (payment information, location data, audio input, biometric data) and telemetry data will not be collected through remote service.
  • Cleaning: The charger's exterior, charging cable, and connector end should be periodically wiped with a clean, dry cloth to remove dirt and dust. Cleaning solvents should not be used.

EVB BCP-A2N-P Specifications

General IconGeneral
BrandEVB
ModelBCP-A2N-P
CategoryBattery Charger
LanguageEnglish