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Evco EVJ254 - User Manual

Evco EVJ254
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EVCO S.p.A. | EVJ254 | Instruction sheet ver. 1.0 | Code 104J254I103 | Page 1 of 4 | PT 13/18
EVJ254
Controllers for refrigerated cabinets with variable speed compressors
EN
ENGLISH
- Controllers for low temperature units.
- Power supply 230 VAC.
- Incorporated clock (according to the model).
- Cabinet probe and evaporator probe (PTC/NTC).
- Door switch input.
- Capable of managing Embraco and Secop variable speed compressors.
- Alarm buzzer.
- TTL MODBUS slave port for EVconnect APP or BMS.
- Port for SD card data-logger module EVBD05 (according to the model).
- Models in plastic container or open-frame (according to the model).
1 MEASUREMENTS AND INSTALLATION | Measurements in mm (inches)
1.1 Models in plastic container for front installation
Front installation on a plastic or metal panel (with elastic holding flaps).
N.B.
The thickness of a metal panel must be between 0.8 and 1.5 mm (1/32 and 1/16 in),
while that for a plastic panel must be between 0.8 and 3.4 mm (1/32 and 1/8 in).
1.2 Models in plastic container installed from behind
Installed from behind a glass or methacrylate panel (with biadhesive) customizing the keys on
the front of the unit.
N.B.
- The thickness of a glass panel must be between 2.0 and 4.0 mm (1/16 and 1/8 in),
while that for a methacrylate panel must be between 2.0 and 3,0 mm (1/16 e 1/8
in)
- The panel and the material used to make screen printing must not contain
conductive substances
- Keep the device and the panel at a temperature between 15 and 38 °C (59 and
100 °F) about an hour before the installation
- Before the installation clean the panel surface in contact with the biadhesive
carefully, making sure the product used to clean is suitable for the panel material
(we recommend using isopropyl alcohol, hydrocarbon solvent in case of greasy
surfaces); keep cleaning with a cloth as long as it results clean and dry after the
use
- During the installation, exert a uniform and constant pressure about 30 s on the
panel surface in contact with the biadhesive; later keep the device and the panel
horizontally about 48 h at a temperature between 15 and 38 °C (59 and 100 °F).
1.3 Open-frame models
To be installed from behind, with threaded studs and membrane keypad.
INSTALLATION PRECAUTIONS
- Ensure that the working conditions are within the limits stated in the TECHNICAL
SPECIFICATIONS section.
- Do not install the device close to heat sources, equipment with a strong magnetic field,
in places subject to direct sunlight, rain, damp, excessive dust, mechanical vibrations
or shocks.
- In compliance with safety regulations, the device must be installed properly to ensure
adequate protection from contact with electrical parts. All protective parts must be
fixed in such a way as to need the aid of a tool to remove them.
2 ELECTRICAL CONNECTION
N.B.
- Use cables of an adequate section for the current running through them.
- To reduce any electromagnetic interference connect the power cables as far away
as possible from the signal cables.
In model EVJ254N7VXXRXV the EVlink BLE module is integrated.
PRECAUTIONS FOR ELECTRICAL CONNECTION
- If using an electrical or pneumatic screwdriver, adjust the tightening torque.
- If the device has been moved from a cold to a warm place, the humidity may have
caused condensation to form inside. Wait about an hour before switching on the
power.
- Make sure that the supply voltage, electrical frequency and power are within the set
limits. See the section TECHNICAL SPECIFICATIONS.
- Disconnect the power supply before doing any type of maintenance.
- Do not use the device as safety device.
- For repairs and for further information, contact the EVCO sales network.
3 FIRST-TIME USE
1. Install following the instructions given in the section MEASUREMENTS AND
INSTALLATION.
2. Power up the device and an internal test will be run.
The test normally takes a few seconds, when it is finished the display will switch off.
3. Configure the device as shown in the section Setting configuration parameters.
Recommended configuration parameters for first-time use.
PAR.
DEF.
PARAMETER
MIN... MAX.
SP 0.0 setpoint r1... r2
P0 1 probe type 0 = PTC 1 = NTC
P2 0 temperature unit of measurement 0 = °C 1 = °F
d1
0
defrost type
0 = electric 1 = hot gas
2 = compressor stopped
r15
1
compressor type
1 = Embraco VEM
2 = Embraco VEG
3 = Embraco VNEK e VNEU
4 = Secop VNL 50... 150 Hz (25 Hz
in off)
5 = Secop 33... 133 Hz
Then check that the remaining settings are appropriate; see the section
CONFIGURATION PARAMETERS.
4. Disconnect the device from the mains.
5. Make the electrical connection as shown in the section ELECTRICAL CONNECTION
without powering up the device.
6. For the connection in an RS-485 network connect the interface EVIF22TSX or
EVIF23TSX, to activate real time functions in EVJ254N7 connect the module
EVIF23TSX, for recording HACCP data in CSV format on SD card connect the module
EVBD05, to use the device with the Android APP EVconnect connect the interface
EVIF25TBX (or use EVJ254N7VXXRXV); see the relevant instruction sheets.
If EVIF22TSX or EVIF23TSX is used, set parameter bLE to 0.
7. Power up the device.
4 USER INTERFACE AND MAIN FUNCTIONS
4.1 Switching the device on and off
1.
If POF = 1 (default), touch the ON/STAND-BY key for 2s.
If the device is switched on, the display will show the P5 value ("cabinet temperature" default);
if the display shows an alarm code, see the section ALARMS.
LED
ON
OFF
FLASHING
compressor on
compressor off
- compressor protection active
- setpoint being set
evaporator fan on
evaporator fan off
evaporator fan stop active
cabinet light on
cabinet light off
cabinet light on by digital input
AUX 1
auxiliary function 1 on
auxiliary function 1 off
- auxiliary function 1 on by digital
input
- auxiliary function 1 delay active
AUX 2
auxiliary function 2 on
auxiliary function 2 off
- auxiliary function 2 on by digital
input
- auxiliary function 2 delay active
defrost or pre-drip
active
-
- defrost delay active
- dripping active
- energy saving active
- low consumption
active
-
-
view time
-
set date, time and day of the
current week
view temperature
-
overcooling or overheating active
HACCP
saved HACCP alarm
-
new HACCP alarm saved
alarm active
-
-
If Loc = 1 (default) and 30s have elapsed without the keys being pressed, the display will show
the “Loc” label and the keypad will lock automatically.
4.2 Unlock keypad
Touch a key for 1s: the display will show the label “UnL”.
4.3 Set the setpoint (if r3 = 0, default)
Check that the keypad isn’t locked.
1.
Touch the SET key.
2.
Touch the UP or DOWN key within 15s to set the value within the
limits r1 and r2 (default “-40... 50”)
3.
Touch the SET key (or do not operate for 15s).
4.4 Activate manual defrost (if r5 = 0, default)
Check that the keypad is not locked and that overcooling is not active.
1.
Touch the DEFROST key for 2s.
If P3 = 1 (default), defrost is activated provided that the evaporator temperature is lower than
the d2 threshold.
4.5 Cabinet light on/off (if u1c... u4c = 4)
1
Touch the CABINET LIGHT key.
4.6 Button-operated load on/off (if u1c... u4c = 9 or 10)
1.
Touch the CABINET LIGHT key (for 2s if u1c... u4c = 4).
If u1c... u4c = 5, the demisting switch on for the u6 duration.
4.7 Silence buzzer (if u9 = 1, default)
Touch a key.
If u1c... u4c = 11 and u4 = 1, the alarm output is deactivated.
5 ADDITIONAL FUNCTIONS
5.1 Activate/deactivate overcooling and overheating
Check that the keypad is not locked.
1.
Touch the UP key for 2s.
FUNCTION CONDITION CONSEQUENCE
overcooling
r5 = 0 and defrost not
active
the setpoint becomes “setpoint -
r6”, for the r7 duration
overheating
r5 = 1
the setpoint becomes “setpoint +
r6”, for the r7 duration
5.2 Activate/deactivate energy saving in manual mode (if r5 = 0)
Check that the keypad is not locked.
1.
Touch the DEFROST key.
The setpoint becomes “setpoint + r4”, at maximum for HE2 duration.
5.3 Activate the high or low humidity functions (if F0 = 5)
Check that the keypad isn’t locked.
1.
Touch the DOWN key for 1s.
2.
Touch the UP or DOWN key within 15s to select the label “rH”.
3.
Touch the SET key until the display shows the right label for the
function (only touch the key to see the function activated).
LAB.
DESCRIPTION
rhL
low humidity function (evaporator fan with F17 and F18 if the compressor is
off, on if the compressor is on)
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Summary

Controllers for Refrigerated Cabinets

Models in Plastic Container for Front Installation

Details on installing the unit in a plastic or metal panel using elastic holding flaps.

Models in Plastic Container Installed from Behind

Instructions for installing the unit from behind a glass or methacrylate panel using biadhesive.

Open-Frame Models Installation

Guidance for installing open-frame models using threaded studs and a membrane keypad.

User Interface and Main Functions

Switching the Device On and Off

Procedure for powering the device on, including display indications and LED status.

Unlock Keypad Operation

How to unlock the keypad after it has been automatically locked due to inactivity.

Setting the Setpoint

Step-by-step guide to adjust the temperature setpoint within the allowed limits.

Manual Defrost Activation

Instructions on how to manually initiate a defrost cycle.

Cabinet Light Control

How to turn the cabinet light on or off using the dedicated key.

Button-Operated Load Control

Procedure for operating loads via buttons, including specific configurations.

Silence Buzzer Function

Method to silence the alarm buzzer by pressing a key.

Additional Functions

Overcooling and Overheating Management

How to activate or deactivate overcooling and overheating functions.

Energy Saving Mode

Activating or deactivating the energy saving function manually.

High;Low Humidity Functions

Activating high or low humidity control functions.

Probe Temperature Viewing

How to view the temperature detected by the connected probes.

Compressor Running Hours

Procedure to view or delete the compressor functioning hours.

PWM Signal Percentage

How to view the percentage of the supplied PWM signal.

Data Logger and Modbus Functions

HACCP Data Logging

Instructions for writing data in HACCP mode to an SD card.

Information Logging Control

Procedure to activate or deactivate the logging of specific information.

Configuration Parameters

Setpoint Configuration

Steps to set the main temperature setpoint.

Device Time and Day Setting

How to set the current time and day of the week for the device.

Factory Settings Reset

Procedure to restore the device to its original factory settings.

Technical Specifications and Connections

Electrical Connection Details

Diagrams and instructions for making the necessary electrical connections.

Mounting Methods

Details on mounting methods for different models (plastic container, open-frame).

Device Protection

Information regarding protection against contact with electrical parts.

Technical Specifications Summary

Key technical data including power supply, operating temperature, and sensor types.

Input;Output Configuration

Details on configuring digital inputs and outputs for various functions.

Alarm Codes and Descriptions

List of alarm codes and their corresponding descriptions for troubleshooting.

Overview

The EVJ254 is a versatile controller designed for refrigerated cabinets with variable speed compressors, offering precise temperature management and energy efficiency. It comes in two main variants: EVJ254N7VXXRXV, which is a panel-mounted version, and EVJ254N7VXXRXX, which is a DIN rail-mounted version.

Function Description:

The EVJ254 controller manages the refrigeration cycle by controlling the compressor, fans, and defrost heaters. It supports variable speed compressors, allowing for optimized cooling performance and reduced energy consumption. The device features multiple inputs for temperature probes (evaporator, condenser, and ambient), digital inputs for various functions like door switches or alarm resets, and relay outputs for controlling different components. It can operate in various modes, including continuous cycle, timed defrost, and adaptive defrost, to suit different application requirements. The controller also incorporates advanced alarm management, including high/low temperature alarms, compressor overload, and probe errors, to ensure system reliability and product safety.

Important Technical Specifications:

  • Power Supply: 230 Vac, 50/60 Hz (EVJ254N7VXXRXV) or 12 Vac/dc (EVJ254N7VXXRXX).
  • Inputs:
    • 3 NTC probes (evaporator, condenser, ambient).
    • 3 digital inputs (configurable for door switch, alarm reset, defrost start, etc.).
    • 1 analog input (0-10V or 4-20mA) for variable speed compressor control.
  • Outputs:
    • 4 relay outputs (compressor, fan, defrost, auxiliary).
    • 1 analog output (0-10V or 4-20mA) for variable speed compressor control.
  • Measurement Range: NTC probes: -50 to 110 °C (-58 to 230 °F).
  • Resolution: 0.1 °C/°F.
  • Accuracy: ±0.5 °C (±1 °F) in the range -20 to 85 °C (-4 to 185 °F).
  • Communication: TTL Modbus for connection to EVCOWEB or EVJLINK.
  • Operating Conditions: 0 to 55 °C (32 to 131 °F), 10 to 90% RH (non-condensing).
  • Dimensions:
    • Panel-mounted: 74 x 32 mm (front panel), 60 x 28 mm (cutout).
    • DIN rail-mounted: 4 modules.
  • Protection: IP65 (front panel for panel-mounted version).

Usage Features:

The EVJ254 offers a user-friendly interface with a clear display and tactile buttons for navigation and parameter adjustment.

  • Display: The panel-mounted version features a 3-digit display with decimal point and function icons, providing real-time status and temperature readings.
  • Parameter Configuration: Parameters are organized into logical menus, allowing installers to easily set up the controller for specific applications. This includes setting temperature setpoints, defrost cycles, fan operation, alarm thresholds, and compressor control parameters.
  • Quick Access: Frequently used parameters can be accessed quickly, and the device supports a "SET" button for direct access to the main setpoint.
  • Data Logging: The controller can store up to 30 days of temperature and alarm data, which can be downloaded via the TTL Modbus port using EVCOWEB software or a USB key (EVJ254N7VXXRXV only). This feature is crucial for HACCP compliance and system diagnostics.
  • Real-Time Clock: An integrated real-time clock ensures accurate timekeeping for defrost cycles, data logging, and alarm timestamps.
  • Energy Saving Features: The variable speed compressor control, adaptive defrost, and configurable fan operation contribute to significant energy savings by optimizing the refrigeration process.
  • Connectivity: The TTL Modbus port allows for remote monitoring and control via EVCOWEB or integration into building management systems.
  • Installation: The panel-mounted version is designed for easy flush mounting in refrigeration cabinets, while the DIN rail version offers flexibility for electrical panel installations. Both versions require careful wiring according to the provided diagrams to ensure proper functionality and safety.

Maintenance Features:

  • Self-Diagnostics: The controller continuously monitors its own operation and connected probes, providing error codes and alarms in case of malfunctions (e.g., probe errors, compressor overload).
  • Firmware Updates: Firmware can be updated via the TTL Modbus port, allowing for future enhancements and bug fixes.
  • Battery Backup: The real-time clock is backed up by a battery, ensuring that time settings are retained even during power outages. The battery status can be checked via a dedicated parameter.
  • Cleaning: The front panel of the panel-mounted version is IP65 rated, making it resistant to dust and water splashes, and easy to clean with a damp cloth. Avoid using abrasive cleaners or solvents.
  • Probe Replacement: NTC probes are easily replaceable, allowing for quick maintenance in case of sensor failure.
  • Factory Reset: The device can be reset to factory default settings, which can be useful for troubleshooting or reconfiguring the controller for a new application.

The EVJ254 is a robust and reliable solution for modern refrigeration systems, offering advanced control capabilities, energy efficiency, and comprehensive monitoring features to ensure optimal performance and food safety.

Evco EVJ254 Specifications

General IconGeneral
BrandEvco
ModelEVJ254
CategoryController
LanguageEnglish

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