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EWM inverter TIG 150 DC - User Manual

EWM inverter TIG 150 DC
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EWM HIGHTEC WELDING GmbH
Dr.-Günter - Henle - Straße 8; D-56271 Mündersbach
Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244
Internet:
www.ewm.de ; E-mail: info@ewm.de
Operating instructions
inverter
TIG DC welding machines
from 150A – 300A
portable
inverter
TIG 200 DC
powerSinus
power
Cooler
inverter
TIG 150 DC
inverter
TIG 250 DC
inverter
TIG 300 DC
These operating instructions must be read before commissioning!
Failure to do so may be dangerous!
Machines may only be operated by personnel familiar with the appropriate safety regulations!
The machines bear the conformity mark - and thus comply with the
?EC Low Voltage Guideline (73/23/EEC)
?EC EMV Directive (89/336/EEC)
(The CE Mark is only required in EC member states)
In compliance with VDE 0544 (EN 60974-1), the machines can be used in environments with
an increased electrical hazard.
2000 We reserve the right to make amendments. Art. No.: 099-000016-EWM01 Revised: 28.08.2000

Table of Contents

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Summary

Safety Instructions

For Your Safety

Covers personal safety, protective clothing, and eye protection.

Transportation and Setup Safety

Guidelines for moving and positioning the machine safely.

How to Use Instructions

Explains document structure, notation, and warnings.

Electric Shock and Low Voltage Hazards

Details risks of electric shock, low voltage, and accident prevention.

Smoke, Gases, and Fire Hazards

Discusses fume hazards, ventilation, and fire prevention.

Noise and Electromagnetic Interference

Advises on hearing protection and potential interference issues.

Authorized Repairs and Warnings

Notes on repairs, warranty voidance, and general warnings.

Environmental Conditions

Specifies operating environment requirements and limitations.

General Information

Inverter Technology Advantages

Details the benefits and features of inverter technology.

PowerSinus Series Features

Describes the specific capabilities of the powerSinus series.

Technical Data

Area of Application

Specifies suitable welding types, metals, and conditions.

Operating Elements

Front and Rear Panel Controls

Identifies and describes front/rear panel components and connectors.

Function Specification

Logic Control System

Explains the logic control system and its settings.

TIG Non-Latched Operation

Describes the sequence without slope control.

TIG Non-Latched Operation with Slope

Describes the sequence with slope control.

TIG Latched Operation

Describes the sequence with latched operation.

MMA Welding Features

Details MMA specific functions like arc forcing and hotstart.

Remote Control Options

Explains connection and use of various remote controls.

Mechanised Welding Interface

Details the interface for automated welding applications.

Quick Start Guide

TIG 150-300 DC Setup

Step-by-step guide for initial setup and operation.

Commissioning

Machine Setup and Positioning

Instructions for positioning and securing the machine.

Mains Power Connection

Details on connecting the machine to the power supply safely.

Cooling System and Workpiece Lead

Information on cooling system and workpiece connection procedures.

Torch and Gas Connections

Details on connecting TIG torch and gas supply.

Adjusting Instructions

Shielding Gas Settings and Testing

How to set up and test shielding gas flow.

Maintenance and Care

Visual Inspection Procedures

Procedures for checking the machine's external condition.

Electrical Resistance and Voltage Tests

Steps for measuring resistance and voltage for safety.

Repair Work and Warranty

Procedures and warranty information for repairs.

Operating Problems and Remedies

Troubleshooting Checklist

Step-by-step guide for diagnosing and resolving common faults.

Spare Parts List

Front View Parts Identification

Visual guide to parts on the front panel.

Rear View Parts Identification

Visual guide to parts on the rear panel.

Left Side Parts Identification

Visual guide to parts on the left side of the machine.

Right Side Parts Identification

Visual guide to parts on the right side of the machine.

Accessories

Torches and Electrode Holders

List of available torches and electrode holders.

Remote Control Options

List of compatible remote controls and their functions.

Miscellaneous Accessories

Other available accessories for the welding machine.

HF Pulse Generator

Technical Specifications

Details on pulse generator performance and input/output.

Application, Maintenance, and Safety

Use cases, upkeep, and safety precautions for the pulse generator.

Power Cooler Air Blast Manual

Unit Description and Technical Data

Overview and performance data of the cooling unit.

Operating Elements

Identification of cooler controls, connections, and indicators.

Cooler Commissioning

Steps for setting up and preparing the cooler for operation.

Cooler Spare Parts List

List of replacement parts for the power cooler unit.

Circuit Diagrams

TIG 150 DC Schematic

Electrical schematic for the TIG 150 DC model.

TIG 200 DC powerSinus Schematic

Electrical schematic for the TIG 200 DC powerSinus model.

TIG 200 DC powerSinus + Cooler Schematic

Schematic for TIG 200 DC with cooler module.

TIG 250;300 DC Schematic

Electrical schematic for TIG 250/300 DC models.

EWM inverter TIG 150 DC Specifications

General IconGeneral
Welding ProcessTIG, MMA
Input Voltage230 V
Input Current16 A
Welding Current Range5 - 150 A
Duty Cycle35% at 150 A
Rated Welding Current150 A
Protection ClassIP23
MMA WeldingYes
TIG WeldingYes
Power SupplyAC

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