Name: EWM Phoenix 401 Progress puls MM FKW
Brand: EWM
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Operating instructions

Welding machine

Phoenix 401 Progress puls MM FKW

Phoenix 501 Progress puls MM FKW

099-005323-EW501

21.05.2014

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General Instructions2
Table of Contents3
Contents3
Safety Instructions7
Notes on the Use of These Operating Instructions7
Explanation of Icons8
General9
Transport and Installation13
Lifting by Crane14
Ambient Conditions15
In Operation15
Transport and Storage15
Intended Use16
Applications16
MIG/MAG Standard Welding16
Forcearc16
Rootarc16
MIG/MAG Pulse Welding16
Forcearc Puls16
Rootarc Puls16
TIG (Liftarc) Welding16
MMA Welding16
Documents Which also Apply17
Warranty17
Declaration of Conformity17
Welding in Environments with Increased Electrical Hazards17
Service Documents (Spare Parts and Circuit Diagrams)17
Calibration/Validation17
Machine Description - Quick Overview18
Front View18
Rear View20
Inside View22
Machine Control - Operating Elements24
Functional Sequence26
Design and Function27
General27
Installation28
Machine Cooling28
Workpiece Lead, General28
Welding Torch Cooling System29
List of Coolants29
Adding Coolant30
Mains Connection31
Mains Configuration31
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)32
Gas Test33
Rinse Hose Package" Function33
Setting the Shielding Gas Quantity33
MIG/MAG Welding34
Welding Torch and Workpiece Line Connection34
MIG/MAG Standard Welding35
MIG/MAG Cored Wire Welding37
Wire Feed39
Open the Protective Flap of the Wire Feeder39
Inserting the Wire Spool39
Changing the Wire Feed Rollers40
Inching the Wire Electrode41
Spool Brake Setting43
Definition of MIG/MAG Welding Tasks44
Welding Task Selection44
Basic Welding Parameters44
Operating Mode44
Welding Type (MIG/MAG Standard/Pulse Arc Welding)44
Choke Effect / Dynamics45
Superpuls45
Burn-Back46
MIG/MAG Operating Point47
Selecting the Display Unit47
Operating Point Setting Using Material Thickness47
Arc Length Correction Setting48
Accessory Components for Operating Point Setting48
MIG/MAG Welding Data Display48
Forcearc / Forcearc Puls49
Rootarc/Rootarc Puls50
MIG/MAG Functional Sequences / Operating Modes51
Explanation of Signs and Functions51
Conventional MIG/MAG Welding (GMAW Non Synergic)64
Setting the Operating Point (Welding Output)64
MIG/MAG Program Sequence ("Program Steps" Mode)65
Selection of the Program Sequence Parameter65
MIG/MAG Overview of Parameters66
Example, Tack Welding (Non-Latched)67
Example, Aluminium Tack Welding (Non-Latched Special)67
Example, Aluminium Welding (Latched Special)68
Example, Visible Seams (Latched Super Pulse)69
Main Program a Mode70
Selecting Parameters (Program A)72
MIG/MAG Automatic Cut-Out72
Standard MIG/MAG Torch73
MIG/MAG Special-Torches73
Program- and Up- / down Operation73
Switching between Push/Pull and Intermediate Drive74
Expert Menu (MIG/MAG)75
Selection75
TIG Welding77
Welding Torch and Workpiece Line Connection77
Welding Task Selection78
Welding Current Setting78
TIG Arc Ignition78
Liftarc Ignition78
Function Sequences/Operating Modes79
Explanation of Signs and Functions79
TIG Automatic Cut-Out82
TIG Program Sequence ("Program Steps" Mode)83
MMA Welding84
Connecting the Electrode Holder and Workpiece Lead84
Welding Task Selection85
Welding Current Setting85
Arcforce85
Hotstart86
Antistick86
Parameter Overview86
Remote Control87
Interfaces for Automation87
Automation Interface88
Remote Control Connection Socket, 19-Pole89
RINT X12 Robot Interface90
BUSINT X11 Industrial Bus Interface90
PC Interfaces90
Protecting Welding Parameters from Unauthorised Access91
Special Parameters (Advanced Settings)91
Selecting, Changing and Saving Parameters92
Reset to Factory Settings94
The Special Parameters in Detail95
Machine Configuration Menu103
Selecting, Changing and Saving Parameters103
Matching the Cable Resistance105
Power-Saving Mode106
Maintenance, Care and Disposal107
General107
Maintenance Work, Intervals107
Daily Maintenance Tasks107
Visual Inspection107
Functional Test107
Monthly Maintenance Tasks108
Visual Inspection108
Functional Test108
Annual Test (Inspection and Testing During Operation)108
Maintenance Work108
Disposing of Equipment109
Manufacturer's Declaration to the End User109
Meeting the Requirements of Rohs109
Rectifying Faults110
Checklist for Rectifying Faults110
Error Messages (Power Source)111
Resetting Jobs (Welding Tasks) to the Factory Settings113
Resetting a Single JOB113
Resetting All Jobs114
General Operating Problems114
Interface for Automated Welding114
Vent Coolant Circuit115
Technical Data116
Phoenix 401 Progress FKW116
Phoenix 501 Progress FKW117
Accessories118
General Accessories118
Remote Control/Connecting and Extension Cable118
7-Pole Connection118
Options119
Computer Communication119
Replaceable Parts120
Wire Feed Rollers120
Wire Feed Rollers for Steel Wire120
Wire Feed Rollers for Aluminium Wire120
Wire Feed Rollers for Cored Wire120
Conversion Sets121
JOB-List122
Appendix A122
Overview of EWM Branches123
Appendix B123

Brand	EWM
Model	Phoenix 401 Progress puls MM FKW
Category	Welding System
Language	English

EWM Phoenix 401 Progress puls MM FKW User Manual

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EWM Phoenix 401 Progress puls MM FKW Specifications

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