EWM PHOENIX 421 EXPERT PULS forceArc - User Manual

EWM
HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8 • D-56271 Mündersbach
Phone: +49 2680 181 0 • Fax: +49 2680 181 244
www.ewm.de • info@ewm.de
GB
Operating instructions
Machines for MIG/MAG, TIG and MMA welding
PHOENIX 301,351,421,521 EXPERT forceArc
PHOENIX 301,351,421,521 EXPERT PULS forceArc
PHOENIX 521 EXPERT HIGHSPEED
PHOENIX EXPERT DRIVE 4,4L,4HS
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
• EC Low Voltage Directive (2006/95/ EG)
• EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
© 2007 Subject to alteration.
Item No.: 099-004833-EWM01
Revised: 03.12.2007

Summary

Safety Instructions

For Your Safety

Observe accident prevention regulations and follow safety procedures to avoid fatal risks.

Transport and Installation

Guidelines for transporting and installing the machine, including ambient conditions.

Safety Rules While Lifting

Accident prevention regulations and procedures for safely lifting the welding machine.

Technical Data

PHOENIX 301; 351 EXPERT forceArc

Technical specifications for PHOENIX 301 and 351 EXPERT forceArc welding machines.

PHOENIX 421; 521 EXPERT forceArc

Technical specifications for PHOENIX 421 and 521 EXPERT forceArc welding machines.

PHOENIX DRIVE 4; 4 L; PHOENIX EXPERT DRIVE 4; 4 L

Technical specifications for PHOENIX DRIVE 4, 4L, and EXPERT DRIVE 4, 4L models.

PHOENIX EXPERT DRIVE 4 HS

Technical specifications for the PHOENIX EXPERT DRIVE 4HS model.

Machine Description

PHOENIX 301; 351; 421; 521 EXPERT forceArc - Front View

Description of the front view of the PHOENIX 301, 351, 421, 521 EXPERT forceArc.

PHOENIX 301; 351; 421; 521 EXPERT forceArc - Rear View

Description of the rear view of the PHOENIX 301, 351, 421, 521 EXPERT forceArc.

PHOENIX DRIVE 4 L; PHOENIX EXPERT DRIVE 4 L - Front View

Description of the front view of the PHOENIX DRIVE 4L and EXPERT DRIVE 4L.

PHOENIX DRIVE 4; PHOENIX EXPERT DRIVE 4 - Front View

Description of the front view of the PHOENIX DRIVE 4 and EXPERT DRIVE 4.

Functional Characteristics

Machine Control: Operating Elements

Overview of operating elements on the welding machine control unit.

M3.70 Wire Feed Unit Control

Description and function of operating elements on the M3.70 wire feed unit control.

MIG;MAG Welding Tasks

Definition and selection of MIG/MAG welding tasks and parameters.

TIG Welding

Instructions for TIG welding tasks, current settings, data display, and arc ignition.

MMA Welding

Instructions for MMA welding tasks, current settings, data display, arc forcing, hotstart, and antistick.

Commissioning

General Commissioning Steps

General warnings and steps for connecting and installing the machine.

Machine Cooling and Coolant

Procedures for machine cooling and adding coolant to the unit.

Workpiece Lead and Connections

Guidelines for connecting workpiece leads and ensuring proper current connection.

Welding Torch and Wire Feed Connections

Steps for connecting the intermediate tube package, welding torch, and wire feed unit.

Maintenance and Testing

General Maintenance and Testing

Overview of maintenance, cleaning, and testing requirements for warranty.

Cleaning Procedures

Instructions for safely cleaning the welding machine components.

Testing Procedures

Guidelines for testing the welding machine in accordance with relevant standards.

Repair Work and Documentation

Procedures for repair work and documentation of maintenance and tests.

Warranty Information

General Validity of Warranty

Details on the 3-year, 1-year, and 6-month warranty periods for EWM products.

Warranty Declaration and Exclusions

Terms of the warranty, exclusions, limitations, and claim process.

Operating Problems, Causes and Remedies

Error Messages (Power Source)

Table of error codes, possible causes, and remedies for power source errors.

Accessories and Options

General Accessories

List of general accessories available for EWM welding machines.

Remote Control and Connection Cables

Information on remote controls and connection cables for EWM products.

Options

List of retrofit options and accessories for enhancing machine functionality.

Circuit Diagrams

PHOENIX 301 EXPERT forceArc Circuit Diagram

Detailed circuit diagram for the PHOENIX 301 EXPERT forceArc welding machine.

PHOENIX 351 EXPERT forceArc Circuit Diagram

Detailed circuit diagram for the PHOENIX 351 EXPERT forceArc welding machine.

PHOENIX 421 EXPERT forceArc Circuit Diagram

Detailed circuit diagram for the PHOENIX 421 EXPERT forceArc welding machine.

PHOENIX 521 EXPERT forceArc Circuit Diagram

Detailed circuit diagram for the PHOENIX 521 EXPERT forceArc welding machine.

PHOENIX DRIVE 4; 4 L; PHOENIX EXPERT DRIVE 4; 4 L Circuit Diagram

Circuit diagram for PHOENIX DRIVE 4, 4L, EXPERT DRIVE 4, 4L models.

PHOENIX EXPERT DRIVE 4 HS Circuit Diagram

Circuit diagram for the PHOENIX EXPERT DRIVE 4HS welding machine.

Appendix A: Declaration of Conformity

Appendix B: JOB Mapping

EWM PHOENIX 421 EXPERT PULS forceArc Specifications

General

Brand	EWM
Model	PHOENIX 421 EXPERT PULS forceArc
Category	Welding System
Language	English