EWM PHOENIX 301 CAR EXPERT PULS - User Manual

EWM
HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8 • D-56271 Mündersbach
Phone: +49 2680 181 0 • Fax: +49 2680 181 244
www.ewm.de • info@ewm.de
GB
Operating instructions
Compact welding machine for MIG brazing and
MIG/MAG welding
PHOENIX 301 CAR EXPERT PULS
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
• EC Low Voltage Directive (73/23/EEC)
• EC EMC Directive (89/336/EEC)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
© 2006 Subject to alteration.
Item No.: 099-004998-EWM01
Revised: 25.09.06

Summary

Operating Instructions

Compact Welding Machine for MIG Brazing and MIG;MAG Welding

Identifies the specific welding machine model and its primary functions like MIG brazing and MIG/MAG welding.

PHOENIX 301 CAR EXPERT PULS

Safety Instructions

Proper Usage and Improper Usage

Defines intended use and details hazards from misuse, untrained operators, or unauthorized modifications.

Electric Shock Hazards and Prevention

Warns about electric shock dangers and lists precautions to avoid contact with live parts.

Respiratory Hazards from Smoke and Gases

Advises on inhaling welding fumes, emphasizing ventilation and avoiding specific hazardous substances.

Safety Instructions (Continued)

Hot Workpiece, Sparks, Droplets, and Fire Prevention

Covers dangers of hot materials, sparks, droplets, and measures to prevent fires in the work area.

Safe Transport and Installation Procedures

Safe Lifting Practices and Symbols

Provides guidelines for lifting with a crane and explains symbols used in the instructions.

Noise Hazards and Electromagnetic Interference

Machine Description

Machine Description (Continued)

Functional Characteristics

Machine Control Operating Elements

Details the primary controls, buttons, and displays on the machine's interface for setting welding parameters.

Functional Characteristics (Continued)

Machine Control Operating Elements (Continued)

Provides detailed descriptions of additional controls, buttons, and displays on the machine's interface.

Wire Feed Machine Control Operations

Welding Torch Operating Elements and Display

MIG;MAG Automatic Cut-out and Key Switch Functionality

Application-Dependent Operation

Defining and Displaying MIG;MAG Welding Tasks

Explains setting up machine for specific bodywork tasks and viewing welding parameters on the display.

Manufacturer-Specific Welding Task Selection

Introduces storing and selecting manufacturer-specific welding programs (JOBs).

Application-Dependent Operation (Continued)

Conventional Operation

Setting MIG;MAG Welding Tasks Conventionally

MIG;MAG Welding

MIG;MAG Functional Sequences and Operating Modes

Explains different operational modes, sequences, and handling of arc ignition/interruption.

MIG;MAG Welding (Continued)

Non-latched Welding Mode Operation

Non-latched Operation with Superpulse Function

Explains non-latched mode with superpulse, detailing parameter changes during welding.

Special Non-latched Welding Mode

Spot Welding Mode Operation

Special Non-latched Mode with Superpulse

Details the special non-latched mode combined with the superpulse function and its operational steps.

Latched Welding Mode Operation

Latched Mode with Superpulse Function

Explains the latched mode with superpulse, detailing operational steps and parameter changes.

Special Latched Welding Mode

Special Latched Mode with Superpulse

Describes the special latched mode combined with the superpulse function and its operational steps.

Commissioning

General Setup, Safety, and Connection Procedures

Commissioning (Continued)

MIG;MAG Welding Torch and Workpiece Line Connection

Details setting up the welding torch and workpiece line for MIG/MAG welding tasks.

MIG;MAG Welding Torch Component Preparation

Preparing Welding Torch for Steel and Guide Spiral Alignment

PHOENIX 301 CAR EXPERT PULS Connection Details

Wire Feed Unit Cover Removal and Spool Brake Adjustment

Wire Spool Insertion and Wire Feed Roller Changing

Inching the Wire Electrode Procedure

Spool Brake Tension Adjustment

Preparing Welding Torch for MIG Brazing and MIG Welding

Shielding Gas Supply

Connecting the Shielding Gas Supply System

Maintenance and Care

General Maintenance, Cleaning, and Repetition Testing

Maintenance and Care (Continued)

Test Scope, Documentation, and Visual Inspection

Insulation Resistance and Leakage Current Measurement

Protective Conductor Resistance Measurement

Open Circuit Voltage and Function Tests

Repair Work

Procedures for Repair and Maintenance

Provides guidelines for repair work, emphasizing qualified personnel and original spare parts for service.

3-Year Warranty

General Warranty Validity and Coverage

Outlines the general terms for the 3-year warranty on new machines and shorter periods for accessories.

Warranty Declaration

Warranty Conditions and Claim Procedures

Warranty Exclusions and Liability Limitations

Operating Problems, Causes and Remedies

Error Messages and Troubleshooting for Power Source

Lists error codes, causes, and remedies for troubleshooting power source issues.

EWM PHOENIX 301 CAR EXPERT PULS Specifications

General

Brand	EWM
Model	PHOENIX 301 CAR EXPERT PULS
Category	Welding System
Language	English