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EWM PHOENIX 421 EXPERT forceArc - User Manual

EWM PHOENIX 421 EXPERT forceArc
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EWM
HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8 • D-56271 Mündersbach
Phone: +49 2680 181 0 • Fax: +49 2680 181 244
www.ewm.deinfo@ewm.de
GB
Operating instructions
Machines for MIG/MAG, TIG and MMA welding
PHOENIX 301,351,421,521 EXPERT forceArc
PHOENIX 301,351,421,521 EXPERT PULS forceArc
PHOENIX 521 EXPERT HIGHSPEED
PHOENIX EXPERT DRIVE 4,4L,4HS
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
EC Low Voltage Directive (2006/95/ EG)
EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
© 2007 Subject to alteration.
Item No.: 099-004833-EWM01
Revised: 03.12.2007

Table of Contents

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Summary

Operating instructions overview

Machine types and applications

Overview of MIG/MAG, TIG, and MMA welding machines covered.

Safety instructions

General safety warnings

Crucial safety precautions for operating the welding machine.

Technical data

PHOENIX 301; 351 EXPERT forceArc Specifications

Technical specifications for the PHOENIX 301 and 351 EXPERT forceArc models.

PHOENIX 421; 521 EXPERT forceArc Specifications

Technical specifications for the PHOENIX 421 and 521 EXPERT forceArc models.

PHOENIX DRIVE Series Specifications

Technical specifications for PHOENIX DRIVE 4, 4L, and EXPERT models.

Machine description

PHOENIX EXPERT forceArc Models

Description of the front view for PHOENIX EXPERT forceArc models.

PHOENIX DRIVE Models

Description of the front view for PHOENIX DRIVE models.

Functional characteristics

Machine control and operating elements

Explanation of controls on the welding machine and wire feed units.

MIG;MAG welding functions

Comprehensive guide to MIG/MAG welding tasks, modes, and parameters.

TIG welding functions

Comprehensive guide to TIG welding tasks, modes, and parameters.

MMA welding functions

Comprehensive guide to MMA welding tasks, modes, and parameters.

Interfaces

Automation and PC interfaces

Description of interfaces for automation, robots, and computer connectivity.

Advanced functions on the welding machine control

JOB management and parameter settings

Managing welding tasks (JOBs) and adjusting parameters on the machine.

Correction operation and threshold settings (P7)

Setting correction limits for wire speed and voltage.

Advanced functions on the wire feed unit control

Special parameters for M3.70;M3.71

Overview of special parameters and their settings for the wire feed unit.

Commissioning

General setup and connections

General setup, mains connection, cooling, and workplace lead connection.

Welding process specific connections

Connection procedures for MIG/MAG, TIG, MMA, and shielding gas.

Maintenance and testing

General maintenance and testing guidelines

General procedures for maintaining and testing the welding machine.

Cleaning and testing procedures

Detailed steps for cleaning and performing electrical/functional tests.

Warranty

General warranty terms and validity

Information on warranty periods, coverage, and exclusions.

Warranty claim procedure

How to make a claim under the product warranty.

Operating problems, causes and remedies

Error messages and troubleshooting guide

List of error codes, their causes, and recommended remedies.

Accessories, options

General accessories and options list

List of general accessories, options, and computer interfaces.

Circuit diagrams

PHOENIX EXPERT forceArc Series Diagrams

Detailed circuit diagrams for the PHOENIX EXPERT forceArc models.

PHOENIX DRIVE Series Diagrams

Circuit diagrams for the PHOENIX DRIVE 4 series models.

PHOENIX EXPERT DRIVE 4 HS Diagram

Circuit diagram for the PHOENIX EXPERT DRIVE 4HS model.

Appendix A: Declaration of Conformity

EC Declaration of Conformity

Official EC Declaration of Conformity statement for the product.

Appendix B: JOB Mapping

PHOENIX M3.10; M3.11; M3.40 JOBs Mapping

Table mapping JOB numbers to welding parameters for M3.10/M3.11/M3.40.

EWM PHOENIX 421 EXPERT forceArc Specifications

General IconGeneral
BrandEWM
ModelPHOENIX 421 EXPERT forceArc
CategoryWelding System
LanguageEnglish

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