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EWM PHOENIX 521 EXPERT PULS forceArc - User Manual

EWM PHOENIX 521 EXPERT PULS forceArc
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EWM
HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8 • D-56271 Mündersbach
Phone: +49 2680 181 0 • Fax: +49 2680 181 244
www.ewm.deinfo@ewm.de
GB
Operating instructions
Machines for MIG/MAG, TIG and MMA welding
PHOENIX 301,351,421,521 EXPERT forceArc
PHOENIX 301,351,421,521 EXPERT PULS forceArc
PHOENIX 521 EXPERT HIGHSPEED
PHOENIX EXPERT DRIVE 4,4L,4HS
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
EC Low Voltage Directive (2006/95/ EG)
EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
© 2007 Subject to alteration.
Item No.: 099-004833-EWM01
Revised: 03.12.2007

Table of Contents

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Summary

Safety Instructions

General Safety, Electrical, and Environmental Hazards

Covers general safety, electrical shock risks, and environmental hazards.

Fire, Explosion, Transport, and Lifting Safety

Outlines fire/explosion prevention, transport, installation, and lifting safety measures.

Technical Data

PHOENIX 301; 351 EXPERT forceArc Specifications

Detailed technical specifications for PHOENIX 301 and 351 models.

PHOENIX 421; 521 EXPERT forceArc Specifications

Detailed technical specifications for PHOENIX 421 and 521 models.

PHOENIX DRIVE 4; 4 L; EXPERT DRIVE 4; 4 L Specs

Technical specifications for PHOENIX DRIVE 4, 4L, EXPERT DRIVE 4, 4L models.

PHOENIX EXPERT DRIVE 4 HS Specifications

Technical specifications for the PHOENIX EXPERT DRIVE 4HS model.

Machine Description

PHOENIX 301-521 FORCEARC Views

Identifies and describes front and rear view components of the forceArc series.

PHOENIX DRIVE 4 L; EXPERT DRIVE 4 L Views

Identifies and describes front and rear view components of the DRIVE 4L series.

PHOENIX DRIVE 4; EXPERT DRIVE 4 Views

Identifies and describes front and inside view components of the DRIVE 4 series.

Functional Characteristics

Machine Control and Wire Feed Unit Operation

Overview of operating elements for machine control and wire feed units.

MIG;MAG Welding Procedures and Modes

Explains MIG/MAG tasks, parameter selection, and functional sequences.

TIG and MMA Welding Operations

Covers TIG and MMA welding tasks, current settings, and specific functions.

Interface, Remote Control, and Advanced Functions

Details interfaces, remote controls, JOB management, and special functions.

Commissioning

General Commissioning Steps and Safety

Basic steps and safety precautions for machine commissioning.

Cooling System and Connections

Instructions for machine cooling, coolant handling, lead, and gas connections.

Maintenance and Testing

General Maintenance, Cleaning, and Testing

Outlines annual maintenance, cleaning, and testing procedures.

Electrical and Functional Safety Tests

Details on electrical tests like voltage, insulation, and leakage current.

Repair Work and Equipment Disposal

Guidelines for authorized repairs and environmentally friendly equipment disposal.

Warranty and Troubleshooting

Warranty Validity and Claim Procedures

Details warranty terms, validity, claim process, and exclusions.

Power Source Error Messages and Troubleshooting

Lists error codes, causes, and rectification steps for power source errors.

Accessories, Options, and Diagrams

General Accessories and Options List

Catalog of general accessories, options, and computer communication tools.

Circuit Diagrams for Machine Models

Electrical circuit diagrams for various PHOENIX machine models.

Appendices

Declaration of Conformity

Manufacturer's declaration that the machine conforms to EC directives.

JOB Mapping Tables

Tables mapping JOB numbers to welding parameters for different models.

EWM PHOENIX 521 EXPERT PULS forceArc Specifications

General IconGeneral
Input Voltage3 x 400 V
Mains Frequency50/60 Hz
Protection ClassIP23
Insulation ClassH
Welding ProcessMIG/MAG
Duty Cycle60%

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