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EWM PHOENIX 301 EXPERT forceArc - User Manual

EWM PHOENIX 301 EXPERT forceArc
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EWM
HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8 • D-56271 Mündersbach
Phone: +49 2680 181 0 • Fax: +49 2680 181 244
www.ewm.deinfo@ewm.de
GB
Operating instructions
Machines for MIG/MAG, TIG and MMA welding
PHOENIX 301,351,421,521 EXPERT forceArc
PHOENIX 301,351,421,521 EXPERT PULS forceArc
PHOENIX 521 EXPERT HIGHSPEED
PHOENIX EXPERT DRIVE 4,4L,4HS
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
EC Low Voltage Directive (2006/95/ EG)
EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
© 2007 Subject to alteration.
Item No.: 099-004833-EWM01
Revised: 03.12.2007

Table of Contents

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Summary

Safety Instructions

For Your Safety

General safety precautions and warnings for safe operation.

Transport and Installation Guidelines

Guidelines for safe transportation and proper installation of the machine.

Safety Rules While Lifting

Procedures and regulations for safely lifting the welding machine.

Notes on Operating Instructions Usage

Explains symbols and importance levels in the operating instructions.

Technical Data

PHOENIX 301; 351 EXPERT forceArc Specifications

Detailed technical specifications for PHOENIX 301 and 351 models.

PHOENIX 421; 521 EXPERT forceArc Specifications

Detailed technical specifications for PHOENIX 421 and 521 models.

PHOENIX DRIVE 4;4 L Series Specifications

Technical data for PHOENIX DRIVE 4 and 4L models.

PHOENIX EXPERT DRIVE 4 HS Specifications

Technical data for the PHOENIX EXPERT DRIVE 4HS model.

Machine Description

PHOENIX 301-521 EXPERT forceArc Views

Description of the front and rear views of the PHOENIX 301-521 forceArc series.

PHOENIX DRIVE 4 L; EXPERT DRIVE 4 L Views

Description of the front and rear views of PHOENIX DRIVE 4L models.

PHOENIX DRIVE 4; EXPERT DRIVE 4 Views

Description of the front and inside views of PHOENIX DRIVE 4 models.

Functional Characteristics

Machine Control and Operating Elements

Overview of operating elements on the welding machine and wire feed controls.

MIG;MAG Welding Operations

Detailed guide to MIG/MAG welding tasks, modes, and parameters.

TIG Welding Operations

Detailed guide to TIG welding tasks, modes, and parameters.

MMA Welding Operations

Detailed guide to MMA welding tasks, modes, and parameters.

Interfaces and Connectivity

Description of various machine interfaces, including automation and PC connectivity.

Key Switch and Operating Time Counter

Explains the key switch function and how to read the operating time counter.

Remote Control Operation

Information on connecting and using various manual remote controls.

Advanced Machine Control Functions

Covers JOB management, special modes, and parameter settings.

Advanced Wire Feed Unit Control Functions

Details special parameters and functions for wire feed unit control.

Commissioning Procedures

General Commissioning and Safety

General steps, safety, and area of application for commissioning.

Installation and Connection Guidelines

Guidelines for machine installation, mains connection, and coolant handling.

Workpiece Lead and MIG;MAG Connections

Connecting workpiece leads and MIG/MAG specific connections.

TIG Welding Connections

Procedures for connecting TIG welding torches and workpiece leads.

MMA Welding Connections

Procedures for connecting MMA welding torches and leads.

Shielding Gas Supply Setup

Connecting and testing the shielding gas supply for optimal welding.

Maintenance and Testing

General Maintenance and Cleaning Procedures

General maintenance guidelines and procedures for cleaning the machine.

Testing Procedures and Documentation

Detailed steps for electrical testing and functional checks of the machine.

Repair Work and Equipment Disposal

Guidelines for repair work, equipment disposal, and RoHS compliance.

Warranty Information

General Warranty Validity Terms

Explains the different warranty periods for machines and accessories.

Warranty Declaration and Claim Process

Details the warranty terms, exclusions, and claims process.

Troubleshooting Operating Problems

Power Source Error Messages

Lists error codes, possible causes, and remedies for power source issues.

Accessories, Options, and Interfaces

General Accessories List

Lists general accessories available for the machines.

Remote Controls, Options, and Computer Communication

Lists remote controls, options, and computer communication software.

Circuit Diagrams

PHOENIX 301-521 EXPERT forceArc Circuit Diagrams

Circuit diagrams for PHOENIX 301, 351, 421, and 521 EXPERT forceArc models.

PHOENIX DRIVE 4;4 L Series Circuit Diagrams

Circuit diagrams for PHOENIX DRIVE 4/4L and EXPERT DRIVE 4/4L models.

PHOENIX EXPERT DRIVE 4 HS Circuit Diagram

Circuit diagram for the PHOENIX EXPERT DRIVE 4HS model.

Appendix A: Declaration of Conformity

EC Declaration of Conformity

Manufacturer's declaration of conformity with EC directives.

Appendix B: JOB Mapping

PHOENIX M3.10;M3.11;M3.40 JOB Mapping Table

Table mapping JOB numbers to welding parameters for PHOENIX M3.10/M3.11/M3.40.

EWM PHOENIX 301 EXPERT forceArc Specifications

General IconGeneral
BrandEWM
ModelPHOENIX 301 EXPERT forceArc
CategoryWelding System
LanguageEnglish

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