Exmark QUEST S Series User Manual (English)

Questions and Answers:

M
Michelle IbarraJul 28, 2025
Why won't my Exmark QUEST S engine start?
- D
  denisedorseyJul 28, 2025
  If your Exmark Lawn Mower engine won't start, starts hard, or fails to keep running, several factors could be the cause. Here's what to check: * The fuel tank may be empty, so fill it up. * If applicable, ensure the choke is on. * The air cleaner might be dirty; clean or replace it. * Check that the spark plug wire(s) is properly connected. * The spark plug(s) could be faulty, so install a new, correctly gapped one. * The fuel filter may be dirty, so replace it. * Ensure you're using the correct fuel type. * Also, verify that the oil level in the crankcase is sufficient; add oil if needed.
S
Susan FigueroaAug 1, 2025
How to troubleshoot an Exmark Lawn Mower when the starter does not crank?
- B
  Brian HillAug 1, 2025
  If the starter on your Exmark lawn mower doesn't crank, here's what to check: * Ensure the blade control switch is disengaged. * Engage the park brake. * Make sure you are seated on the seat. * Check the electrical connections for good contact. * Replace the fuse if it's blown.
K
Kelsey ReeseAug 6, 2025
How to fix an Exmark QUEST S when the engine overheats?
- C
  Christopher CollinsAug 6, 2025
  If your Exmark lawn mower engine is overheating, consider the following: * Reduce ground speed if the engine load is excessive. * Add oil to the crankcase if the oil level is low. * Remove any obstructions from the cooling fins and air passages under the engine blower housing. * Clean or replace the air cleaner element if it is dirty.
D
Donna WuAug 9, 2025
What to do if my Exmark QUEST S Lawn Mower engine loses power?
- L
  Leslie RogersAug 10, 2025
  If your Exmark Lawn Mower's engine is losing power, it could be due to several reasons. Try these solutions: * Reduce the ground speed if the engine load is excessive. * Clean or replace the air cleaner if it's dirty. * Add oil to the crankcase if the oil level is low. * Remove any obstructions from the engine's cooling fins and air passages. * Install new, correctly gapped spark plug(s) if the current ones are pitted, fouled, or have an incorrect gap. * Replace the fuel filter if it's dirty. * If you're using the incorrect fuel, drain the tank and replace it with the proper type.
K
Kelly SchmidtAug 14, 2025
Why is my Exmark Lawn Mower cutting unevenly?
- J
  Joseph MorrisAug 14, 2025
  If your Exmark Lawn Mower is cutting unevenly, consider these potential causes: * The blade(s) might not be sharp, so sharpen them. * If the cutting blade(s) is/are bent, install new ones. * Tighten the blade mounting bolt if a blade is loose and inspect the blade spring disc washer for damage. * Ensure the mower deck is level from side-to-side and front-to-rear. * Adjust the anti-scalp wheel height if it's not set correctly. * Clean the underside of the mower if it's dirty. * Adjust tire pressure if the tire pressure in drive tires not correct.
M
Mr. Michael TuckerAug 18, 2025
What to do if the blades on my Exmark QUEST S Lawn Mower do not rotate?
- J
  Jordan RamirezAug 18, 2025
  If the blades on your Exmark lawn mower aren't rotating, here are a few things to check: * Install a new drive belt if the current one is worn, loose, or broken. * Install the drive belt and check adjusting shafts and belt guides for correct position if the drive belt is off the pulley. * Install a new mower belt if the current one is worn, loose, or broken.

Exmark QUEST S Series Specifications

General

Engine Brand	Exmark
Transmission	Hydrostatic
Deck Construction	Fabricated
Deck Material	10-gauge steel
Speed	7 mph
Fuel Capacity	3 gal
Cutting Height	1.5 to 4.5 inches
Blade Tip Speed	18, 500 fpm
Wheel Size	Front: 11x4 inches, Rear: 18x7.5 inches

Summary

California Proposition 65 Warning Information

Introduction

Safety

General Safety and Decals

Always follow all safety instructions to avoid injury or death, and understand safety decals.

Specifications

Engine, Fuel, and Electrical Systems

Details on engine, fuel, and electrical system specifications including oil, RPM, capacity, and fuses.

Operator Controls and Seat

Description of operator controls, safety interlocks, seat type, mounting, and armrests.

Drive System, Tires, and Deck

Specifications for hydrostatic drive, tires, wheels, and cutting deck dimensions.

Machine Dimensions

Width, length, and height specifications for different mower models.

Torque Requirements

Specific torque values for various bolts and components.

Operation

Product Overview and Controls

Visual identification of machine parts and introduction to control panel functions.

Key Controls Operation

Operation of blade switch, throttle, motion control levers, and park brake.

Deck Height Adjustment

How to adjust the cutting deck height using levers or pedals.

Before Operation Safety

Crucial safety checks and preparations before starting the mower.

During Operation Safety

Safety precautions to follow while operating the mower.

Slope Safety

Guidelines for safe operation on slopes and hazard identification.

Engine Oil and Starting Procedures

Checking engine oil level and steps for starting the mower engine.

Blade Operation and Engine Stopping

Engaging mower blades and procedures for safely shutting down the engine.

Fuel Safety

The Safety Interlock System

Understanding and Checking Interlock System

How the safety interlock system functions and how to check its operation.

Driving Forward or Backward

Forward and Backward Operation

Instructions for driving the machine forward and backward.

Adjusting the Anti-Scalp Rollers

Positioning the Seat

Operation (Continued)

Adjusting Motion Control Levers

Adjusting levers for height, tilt, and tracking for operator comfort.

Pushing the Machine by Hand

Operation (Continued)

Side Discharge and After Operation Safety

Deflector function and post-operation safety precautions.

Transporting the Machine

Guidelines for safely transporting the mower via trailer or truck.

Operating Tips

Mowing Best Practices

Tips on throttle, cutting height, direction, and mowing interval.

Blade Maintenance

Maintenance

Maintenance Safety

General safety rules and precautions for performing maintenance tasks.

Recommended Maintenance Schedule

Intervals and procedures for routine maintenance tasks.

Periodic Maintenance

Regular maintenance tasks and component access.

Maintenance (Continued)

Lubrication Procedures

How to lubricate machine parts, including bearings.

Engine Maintenance

General engine upkeep procedures, including air cleaner service.

Maintenance (Continued)

Checking Engine Oil Level

Procedure for checking the engine oil level.

Maintenance (Continued)

Changing Engine Oil

Steps for changing the engine oil and filter.

Maintenance (Continued)

Servicing the Spark Plug

Procedures for removing, installing, and checking spark plugs.

Maintenance (Continued)

Servicing Kohler Air Cleaner

How to service the air cleaner for Kohler engines.

Maintenance (Continued)

Cleaning the Blower Housing

How to clean the engine's blower housing and cooling fins.

Maintenance (Continued)

Fuel System Maintenance

Procedures for fuel filter replacement.

Electrical System Maintenance

Maintenance for the electrical system, including battery charging.

Maintenance (Continued)

Checking the Battery Charge

How to check the battery's voltage and charge status.

Maintenance (Continued)

Recommended Jump Starting Procedure

Steps for safely jump-starting the mower's battery.

Maintenance (Continued)

Servicing Fuses and Tire Pressure

How to service fuses and check tire pressure.

Drive System Maintenance

General maintenance procedures for the drive system.

Maintenance (Continued)

Releasing Electric Brake and Mower Maintenance

Electric brake release procedure and general mower upkeep.

Maintenance (Continued)

Sharpening the Blades

How to properly sharpen the mower blades.

Maintenance (Continued)

Installing and Leveling the Mower Deck

Procedures for deck installation and side-to-side leveling.

Maintenance (Continued)

Adjusting Front-to-Rear Blade Slope

How to adjust the mower deck's front-to-rear blade slope.

Maintenance (Continued)

Removing the Mower Deck

Procedure for safely removing the mower deck from the machine.

Maintenance (Continued)

Installing the Mower Deck

Procedure for safely installing the mower deck onto the machine.

Maintenance (Continued)

Mower Belt Maintenance

How to inspect and replace mower belts.

Replacing the Discharge Deflector

How to replace a damaged or worn discharge deflector.

Cleaning

Cleaning and Storing Safety

Safety precautions for cleaning and storing the machine.

Cleaning Specific Areas

Instructions for cleaning under the deck, debris, and engine area.

Waste Disposal

Proper disposal of used motor oil and other waste.

Maintenance (Continued)

Battery Disposal

Guidelines for proper disposal of used batteries.

Troubleshooting

Engine Troubleshooting

Causes and solutions for engine overheating, starting, and running issues.

Machine Performance Troubleshooting

Issues related to power loss, drive, vibration, and cutting height.

Schematics

Electrical Logic Schematic-E- and S-Series Models

Wiring diagram for E and S series models.

Electrical Schematic-X-Series Models

Wiring diagram for X series models.

California Proposition 65 Warning Information

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Exmark QUEST S Series User Manual

Table of Contents

Questions and Answers:

Exmark QUEST S Series Specifications

Summary

California Proposition 65 Warning Information

Introduction

Safety

General Safety and Decals

Specifications

Engine, Fuel, and Electrical Systems

Operator Controls and Seat

Drive System, Tires, and Deck

Machine Dimensions

Torque Requirements

Operation

Product Overview and Controls

Key Controls Operation

Deck Height Adjustment

Before Operation Safety

During Operation Safety

Slope Safety

Engine Oil and Starting Procedures

Blade Operation and Engine Stopping

Fuel Safety

The Safety Interlock System

Understanding and Checking Interlock System

Driving Forward or Backward

Forward and Backward Operation

Adjusting the Anti-Scalp Rollers

Positioning the Seat

Operation (Continued)

Adjusting Motion Control Levers

Pushing the Machine by Hand

Operation (Continued)

Side Discharge and After Operation Safety

Transporting the Machine

Operating Tips

Mowing Best Practices

Blade Maintenance

Maintenance

Maintenance Safety

Recommended Maintenance Schedule

Periodic Maintenance

Maintenance (Continued)

Lubrication Procedures

Engine Maintenance

Maintenance (Continued)

Checking Engine Oil Level

Maintenance (Continued)

Changing Engine Oil

Maintenance (Continued)

Servicing the Spark Plug

Maintenance (Continued)

Servicing Kohler Air Cleaner

Maintenance (Continued)

Cleaning the Blower Housing

Maintenance (Continued)

Fuel System Maintenance

Electrical System Maintenance

Maintenance (Continued)

Checking the Battery Charge

Maintenance (Continued)

Recommended Jump Starting Procedure

Maintenance (Continued)

Servicing Fuses and Tire Pressure

Drive System Maintenance

Maintenance (Continued)

Releasing Electric Brake and Mower Maintenance

Maintenance (Continued)

Sharpening the Blades

Maintenance (Continued)

Installing and Leveling the Mower Deck

Maintenance (Continued)

Adjusting Front-to-Rear Blade Slope

Maintenance (Continued)

Removing the Mower Deck

Maintenance (Continued)

Installing the Mower Deck

Maintenance (Continued)