EXPERT GRILL XG10-101-002-02

Questions and Answers

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michele64Aug 14, 2025
How to fix EXPERT GRILL XG10-101-002-02 Grill burner that won't light with igniter?
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  Jennifer RodriguezAug 14, 2025
  If the burner of your EXPERT GRILL Grill won't light using the igniter, several factors could be at play. First, ensure the LP gas tank valve is open and the regulator is securely attached. If the tank is low or empty, exchange, refill, or replace it. Check for gas leaks by turning the tank valve to the closed position, waiting 5 minutes, and then following the leak checking procedure. Also, inspect the wires and electrode for cooking residue and clean them with rubbing alcohol if necessary. If the electrode and burners are wet, wipe them dry. Other potential issues include a cracked or broken electrode, a loose or disconnected wire, a shorting wire, or a bad igniter, which may require replacement parts.
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gregorywrightAug 17, 2025
Why does my EXPERT GRILL XG10-101-002-02 have flare-ups?
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  Larry LopezAug 17, 2025
  Flare-ups in your EXPERT GRILL Grill can occur due to grease buildup, excess fat in the meat you're grilling, or excessive cooking temperature. To mitigate this, regularly remove and clean all grill parts, trim excess fat from meat before grilling, and adjust to a lower cooking temperature.
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Isaiah WallaceAug 25, 2025
Why is there a sudden drop in gas flow in my EXPERT GRILL XG10-101-002-02?
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  Alexander CruzAug 25, 2025
  A sudden drop in gas flow or reduced flame height in your EXPERT GRILL Grill could be due to a few reasons. The most common is simply running out of gas, so exchange, refill, or replace the LP gas tank. Alternatively, the overfilling prevention device may have been activated. If so, turn the control knobs to the off position, wait 30 seconds, and then try to light the grill again. If the flames are still too low, reset the overfilling prevention device by following these steps: turn the control knob(s) off, turn the LP gas tank valve to the closed position, disconnect the regulator, turn the control knobs to high, wait 1 minute, turn the control knobs off, reconnect the regulator and leak check connections (being careful not to fully open valve), and then light the grill.
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Carol MooreAug 28, 2025
What to do if my EXPERT GRILL XG10-101-002-02 Grill has a persistent grease fire?
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  Lauren SanfordAug 28, 2025
  If your EXPERT GRILL Grill has a persistent grease fire, turn the control knobs to the off position and the LP gas tank valve to the closed position. Leave the lid in the closed position and let the fire burn out. After the grill cools, remove and clean all parts.
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wesleypenaAug 31, 2025
Why is the flame yellow on my EXPERT GRILL XG10-101-002-02 Grill?
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  Michael SmithAug 31, 2025
  A yellow or orange flame on your EXPERT GRILL Grill can be caused by several factors. If it's a new burner, it may have residual manufacturing oils; burn the grill for 15 minutes on high with the lid closed. Other potential causes include spider webs or insect nests in the venturi (clean the venturi), food residue or grease on the burners (clean the burner), poor alignment of the valve to the burner/venturi tube (ensure proper engagement), high or gusting winds (do not use the grill in high winds), or low LP gas (exchange, refill, or replace the LP gas tank).
M
Mark VargasSep 3, 2025
How to fix an irregular flame pattern on EXPERT GRILL XG10-101-002-02?
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  Charles TuckerSep 3, 2025
  An irregular flame pattern, where the flame does not run the full length of the burner on your EXPERT GRILL Grill, is typically due to clogged or blocked burner ports. Clean the burner ports to resolve this issue.
S
Sharon DawsonSep 6, 2025
What causes flashback in EXPERT GRILL Grill burner tubes?
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  Catherine HallSep 6, 2025
  Flashback, or fire in the burner tubes of your EXPERT GRILL Grill, is caused by blocked burners and/or burner/venturi tubes. Cleaning these components should resolve the issue.
R
Richard LinSep 9, 2025
Why is the inside of my EXPERT GRILL Grill lid peeling?
- S
  Stephanie NorrisSep 10, 2025
  If the inside of your EXPERT GRILL Grill lid is peeling, it's likely due to baked-on grease buildup that has turned to carbon and is flaking off. Clean all grill parts to resolve this issue.
J
John ReyesNov 20, 2025
What to do if EXPERT GRILL XG10-101-002-02 burner won't light with a match?
- Y
  youngjustinNov 20, 2025
  If your EXPERT GRILL Grill burner won't light with a match, there could be a few reasons. First, check if the LP gas tank is empty and exchange, refill, or replace it if needed. If the tank isn't empty, there may be no gas flow. Inspect the coupling nut and regulator to ensure they are fully connected; tighten by hand only. Also, check for any obstructions in the gas flow by clearing the burner/venturi tube and inspecting for bent or kinked hoses. Ensure the burner is properly engaged with the valve, and clean the burner/venturi tube to remove any spider webs or insect nests. Finally, make sure the burner ports are not clogged or blocked; clean them if necessary. If there is a gas leakage, turn LP gas tank valve to “CLOSED”, wait 5 minutes for gas to clear and follow “Checking for Leaks” s...

Summary

General Safety Warnings

Gas Leak Procedure

Instructions for immediate action if a gas leak is detected.

Important Safeguards

General Hazard Warning

Warning about serious injury or death from ignoring dangers and warnings.

Leak Testing Procedures

Instructions on how to perform leak tests before and during operation.

Assembly Instructions

Assemble Cart Frames and Side Shelves

Steps for assembling the cart frames and attaching side shelves.

Assemble Legs and Connector

Instructions for attaching longer and shorter legs and the connecting piece.

Attach Panels and Support Wires

Securing front panel, rear support, and support wires to the cart.

Attach Shorter Leg to Front Panel

Attach LP Gas Tank Retainer, Axle, Wheels

Attach Handle, Heat Shield, Knobs

Installing LP Gas Tank

Inserting and Securing LP Gas Tank

Connecting LP Gas Tank

Steps for safely connecting the regulator/hose assembly to the tank.

Disconnecting LP Gas Tank

Procedures for safely disconnecting the gas tank and storing it.

Operating Instructions

Checking for Gas Leaks

Detailed steps to check for gas leaks at burner and tank connections using a solution.

Lighting Burners

Instructions for safely lighting the grill burners using the igniter or a match.

Troubleshooting

Burner Ignition Issues

Causes and solutions for burners failing to ignite using the igniter or match.

Gas Flow and Flame Issues

Diagnosing reduced gas flow, irregular flames, or flames extinguishing.

Flare-up and Grease Fire Management

Steps to manage and extinguish common flare-ups and persistent grease fires.

Burner Tube Fire (Flashback)

Troubleshooting for fires occurring within the burner tubes.

This document is an owner's manual for an Outdoor LP Gas Barbecue Grill, model numbers XG10-101-002-02 / GBC2016W & GBC2016WRS, manufactured by RevoAce Inc. Limited. It provides comprehensive instructions for assembly, operation, maintenance, and troubleshooting, emphasizing safety precautions throughout.

Function Description:

The device is an outdoor liquid propane (LP) gas barbecue grill designed for residential use. Its primary function is to cook food outdoors using LP gas as fuel. It is not intended for commercial use or as a heater. The grill features multiple burners, cooking grids, and a warming rack, allowing for versatile cooking options.

Important Technical Specifications:

Model Numbers: XG10-101-002-02 / GBC2016W & GBC2016WRS
Fuel Type: Liquid Propane (LP) gas only.
LP Gas Tank: Requires a 20 lb (9 kg) precision-filled standard LP gas tank with Acme Type 1 external threaded valve connection (not included).
Inlet Pressure: Designed to operate at an inlet pressure of 11 inches water column.
Clearance: Minimum clearance from sides and back of unit to combustible construction is 36 inches (91.4 cm).
Outdoor Use Only: Must be used outdoors and not in a building, garage, or any other enclosed area.
Operating Distance: Do NOT operate, light, or use within ten feet (3.05 m) of walls, structures, or buildings.
Construction: The LP gas cylinder must be constructed and marked in accordance with the Specifications for LP-gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339.
Cylinder Features: LP gas cylinder must be arranged for vapor withdrawal, have a listed overfilling prevention device (OPD), and a cylinder collar to protect the cylinder valve. Only cylinders marked "propane" may be used.
Safety Certification: Safety certified for use in the United States and/or Canada only. Modification for use in other locations voids the warranty and creates a safety hazard.

Usage Features:

Assembly: The manual provides detailed, step-by-step assembly instructions, including an exploded view and parts list. Typical assembly time is approximately 30 minutes. Users are advised to spread out all parts, tighten hardware as directed (avoiding over-tightening), and complete steps in order. Protective gloves are recommended during assembly.
LP Gas Tank Installation: Instructions cover inserting and securing the LP gas tank into the cart frame, ensuring the tank valve faces the gas line connection.
Connecting/Disconnecting LP Gas Tank: Clear steps are provided for connecting the regulator/hose assembly to the tank by turning the knob clockwise until it stops, and disconnecting by turning counterclockwise. Emphasizes ensuring the tank valve is "CLOSED" before disconnecting.
Leak Testing: A crucial safety feature, requiring users to create a leak detection solution (one part liquid dishwashing soap to three parts water) and apply it to all "X" locations on the gas connections. Bubbles indicate a leak, requiring re-testing or professional assistance. This must be done before each use and every time the cylinder is connected.
Lighting Main Burners: Detailed instructions for lighting, including opening the lid, checking for obstructions, ensuring control knobs are "OFF," connecting the LP gas tank, turning the tank valve "OPEN," and pushing/turning the control knob to "HIGH." If ignition doesn't occur within 5 seconds, users must turn the knob "OFF," wait 5 minutes, and repeat. A lighting rod (included) is provided for manual lighting with a match if the igniter fails.
Flame Observation: Users are instructed to observe burner flames after lighting, ensuring all burner ports are lit and flame height matches the illustration (soft blue flames with yellow tips between 1-2 inches height are normal).
Turning Off: Instructions to turn the LP gas tank valve to "CLOSED" and all control knobs clockwise to "OFF."
Flare-up Control: Advises against using water on grease fires. Instead, users should turn control knobs to "OFF" and the LP gas tank valve to "CLOSED." Closing the lid can help contain the fire, but it will not extinguish it. Users are warned that excessive flare-ups are due to grease buildup and can be minimized by trimming excess fat from meats, cooking high-fat meats on low settings, and ensuring the grill is on a level, non-combustible surface.
Storage: Instructions for preparing the grill for storage, including turning off the LP gas tank, disconnecting it, cleaning all surfaces, and lightly coating burners and cooking grids with cooking oil to prevent rust. If storing indoors, the LP tank must be disconnected and stored outdoors in a well-ventilated area.

Maintenance Features:

Regular Cleaning: The grill should be thoroughly cleaned and inspected regularly. Abrasive cleaners and oven cleaner should not be used.
Surface Cleaning: Surfaces can be cleaned with mild dishwashing detergent and baking soda solution, or a citrus-based degreaser and nylon brush for stubborn areas, followed by rinsing and air drying.
Main Burner Cleaning: Detailed steps for cleaning main burners, including turning off the LP gas tank, removing cooking grids and heat plates, removing burners, disconnecting wires from spark electrodes, cleaning venturi with a bottle brush or compressed air, cleaning clogged ports with a stiff wire, inspecting for damage, and re-installing.
Burner/Venturi Tube Inspection: Crucial for safety, as spiders, insects, and webs can clog the burner/venturi tube, leading to fire. This should be checked before each use.
Hose Inspection: The hose should be cleaned and inspected before each use for abrasion, wear, cuts, or leaks. If damage is found, the hose must be replaced.
Valve Compartment Maintenance: It is essential to keep the grill's valve compartment, burners, and circulating air passages clean.
Troubleshooting Guide: A comprehensive table helps diagnose common problems (e.g., burner not lighting, sudden drop in flame height, flare-ups) and provides corresponding prevention/cure steps.

Safety Warnings and Precautions:

The manual contains numerous warnings, emphasizing:

Improper Installation/Maintenance: Can cause injury or property damage.
Read Instructions: Thoroughly read all instructions before installing or servicing.
Fire/Explosion Hazard: Failure to follow instructions can result in fire or explosion, causing property damage, personal injury, or death.
Flammable Liquids: Do NOT store or use gasoline or other flammable liquids or vapors near the appliance.
LP Cylinder Storage: An LP cylinder not connected for use shall not be stored near the appliance. LP cylinders must be stored outdoors, out of reach of children, and not in a building, garage, or enclosed area. Temperatures must not exceed 125°F.
Damaged Cylinders: Never use a damaged, dented, or rusted LP gas cylinder.
Valve Tampering: Do NOT insert tools or foreign objects into the valve outlet or safety relief valve.
Grill Obstructions: Do NOT block holes in the sides or back of the grill.
Hot Car Storage: Never keep an LP gas cylinder in a hot car or trunk.
Cylinder Filling: Never fill the cylinder beyond 80% full.
Connecting to Other Systems: Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home, or house.
Alternative Fuels: Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or alcohol with this product.
Gas Leaks: Do NOT operate if a gas leak is present.
Ventilation: Do NOT obstruct the flow of combustion and ventilation air.
Lid Closed Lighting: Attempting to light the burner with the lid closed may cause an explosion.
Hot Surfaces: Do NOT touch metal parts of the grill until they have completely cooled without protective gear.
Location Restrictions: Do NOT install or use in or on boats or recreational vehicles.
Fire Extinguishing: Keep fire extinguishing materials readily accessible. For oil/grease fires, use type BC dry chemical extinguisher or smother with dirt, sand, or baking soda; do NOT use water.
Windy Conditions: Do NOT use the grill in high winds.
Unattended Operation: Never leave a lit grill unattended, especially with children or pets nearby.
Moving Grill: Do NOT attempt to move the grill when in use. Allow it to cool first, and disconnect the LP gas cylinder.
Lid Opening: Always open the grill lid carefully and slowly to avoid burns from heat and steam.
Surface Placement: Always place the grill on a hard, non-combustible, level surface (asphalt or blacktop may not be acceptable).
Hose/Cord Placement: Move gas hoses away from hot surfaces and dripping grease. Keep electrical cords away from a hot grill.
Heat Plates: Never operate the grill without its heat plates installed.
Food Safety: Always use a meat thermometer to ensure food is cooked to a safe temperature.
Aluminum Foil: Never cover the entire cooking area with aluminum foil.
California Proposition 65 Warning: This product can expose users to chemicals including benzene, known to the State of California to cause cancer.
Fatty Foods: Do not leave unattended, especially cooking fatty meat, and close the lid too long time.