Extra 200 - Page 167

CHAPTER 27
PAGE 20
EXT
RA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
27-21-04 Control Cable Removal
1 Remove the respective access panels
2 Remove the cable to fuselage attachment bolts.
3 Remove the cable to rudder bellcrank attachment bolts.
4 Cut the control cables behind the front shrinking sleeves
and behind the cable to cable connection.
5 Remove the control cable parts by pulling out to the
back.
27-21-05 Control Cable Installation
Use only control cables manufactured by EXTRA
FLUGZEUGBAU GmbH. Those cables are prepared for
simply installation.
1 Remove the respective access panels per Chapter 51.
2 Secure the rudder (3, Figure 13) in 0°-position.
3 Mount the pre-assembled shackle of the longer control
cable to the LH cable fastening (20).
4 Slip 800 mm teflon protective hose on the control ca-
ble.
5 Thread the cable through the "S"-shaped tube at the
pedal and the pulley (19).
6 Adjust rear rudder pedals (4) in rearmost position.
7 Let the front end of the protective hose extend to 10 mm
in front of the pedal "S"-tube and cut the rear end 10 mm
in front of the pulley.
8 Slip 2 NICOPRESS (National Telephone Supply Co.,
Cleveland Ohio) 18-3-M sleeves (18) and a 771095
shrinking sleeve on the control cable.
9 Thread the free end of the control cable through the
rear fairleads (11) and the hole in the fabric to the tail.