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Extra 300/SC User Manual

Extra 300/SC
482 pages
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EXTRA - Flugzeugproduktions-
und Vertriebs GmbH
MAINTENANCE MANUAL
EXTRA 300/SC
First Edition
Doc. No: EA-0C702
Schwarze Heide 21
D-46569 Hünxe, Germany
Tel: 49-28 58-91 37-0
Fax: 49-28 58-91 37-30

Table of Contents

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Extra 300/SC Specifications

General IconGeneral
ManufacturerExtra Flugzeugbau
g-limits+10/-10
TypeAerobatic aircraft
Maximum speed220 kts
Never exceed speed220 kts

Summary

Chapter 01: GENERAL

01-10-00 MANUAL DESCRIPTION

Explains manual structure, numbering, layout, and notes.

01-00-00 GENERAL

General information about the manual's purpose and scope.

Chapter 02: How to Use the Service Manual

02-00-00 GENERAL

General overview of the manual's content and conventions.

02-10-00 MANUAL DESCRIPTION

Explains manual's structure, numbering, layout, and notes.

02-20-00 HANDLING

Details procedures for managing revisions, service bulletins, and checklists.

Chapter 03: General Description

03-10-00 DESCRIPTION

Details aircraft construction, flight controls, brake system, and powerplant.

03-10-01 Construction

Describes aircraft construction materials and features.

Chapter 04: Airworthiness Limitations

04-10-00 LIFE LIMITED COMPONENTS

Outlines components with limited service life and replacement times.

04-20-00 MAJOR INSPECTION

Details requirements for major inspections at specific flight hour intervals.

Chapter 05: Time Limits/Maintenance Checks

05-10-00 TIME LIMIT COMPONENTS

Lists components with overhaul and replacement time recommendations.

05-20-00 SCHEDULED MAINTENANCE CHECKS

Outlines scheduled maintenance tasks at various hour intervals.

05-50-00 UNSCHEDULED MAINTENANCE CHECKS

Procedures for checks performed after abnormal events or damage.

Chapter 06: Dimensions and Areas

06-10-00 MAIN DATA

Provides key aircraft dimensions, span, area, airfoil, and MTOW.

06-10-01 Main Dimensions

Lists overall aircraft dimensions like length, height, span, and wheelbase.

Chapter 07: Lifting and Shoring

07-10-00 JACKING

Procedures for jacking the aircraft, including balance weight requirements.

07-20-00 SHORING

Instructions for shoring the aircraft for maintenance on landing gear.

Chapter 08: Leveling and Weighing

08-10-00 WEIGHING AND CALCULATION OF C OF G

Details aircraft weighing procedures and center of gravity calculation.

08-20-00 LEVELING

Instructions on how to level the aircraft for accurate measurements.

Chapter 09: Towing and Taxiing

09-10-00 TOWING

Procedures and precautions for towing the aircraft on the ground.

09-20-00 TAXING

Guidelines for safe aircraft taxiing, including speed and control positioning.

Chapter 10: Parking, Mooring, Storage and Return to Service

10-10-00 PARKING/STORAGE

Procedures for parking and storing the aircraft to minimize ground damage.

10-20-00 MOORING

Recommended procedures for tying down the aircraft to prevent wind damage.

10-30-00 RETURN TO SERVICE

Advises on performing a periodic inspection after extended storage.

Chapter 12: Servicing

12-10-00 REPLENISHING

Methods for replenishing fuel, engine oil, brake fluid, and tire inflation.

12-20-00 SCHEDULED SERVICING

Procedures for exterior and interior cleaning of the aircraft.

12-30-00 UNSCHEDULED SERVICING

Procedures for removing snow and ice from the aircraft.

Chapter 20: Standard Practices - Airframe

20-10-00 STANDARD PRACTICES AIRFRAME

Covers bolt types, torque values, measuring techniques, and coin tapping.

20-10-01 Type of Bolts

Identifies LN, AN, and DIN bolt types used on the aircraft.

20-10-03 Torque Values

Provides standard and special torque values for fasteners.

Chapter 21: Air Conditioning

21-40-00 HEATING

Describes the cabin heating system, air intake, and distribution.

21-40-01 Inlet Box

Instructions for removal and installation of the inlet box.

21-40-03 Bowden Cable

Procedures for removal, installation, and rigging of the Bowden cable.

Chapter 23: Communication

23-10-00 SPEECH communication

Details the VHF communication system components.

23-10-01 BECKER AR 4201

Information on the BECKER AR 4201 VHF transceiver installation.

Chapter 24: Electrical Power

24-30-00 DC-GENERATION

Explains the power system, battery, master relay, and alternator function.

24-60-00 DC ELECTRICAL LOAD DISTRIBUTION

Details the distribution of electrical load through circuit breakers and switches.

Chapter 25: Equipment and Furnishings

25-10-00 FLIGHT COMPARTMENT

Describes the pilot seat and aircraft document bag.

25-10-03 Seat Belts

Instructions for installation and adjustment of aerobatic seat belts/harnesses.

Chapter 27: Flight Controls

27-10-00 AILERONS

Details aileron construction, linkage, removal/installation, and rigging.

27-20-00 RUDDER

Explains rudder operation, maintenance, removal/installation, and rigging.

27-30-00 ELEVATOR AND TAB

Describes elevator and trim tab control systems and their adjustments.

Chapter 28: Fuel

28-10-00 STORAGE

Describes the fuel system components: acro, center, and wing tanks.

28-20-00 DISTRIBUTION

Details the fuel selector valve, gascolator, boost pump, and fuel lines.

28-40-00 INDICATING

Explains fuel quantity indicators, sensors, and their calibration.

Chapter 31: Indication\Recording System

31-10-00 INSTRUMENT PANEL

Details the instrument panel construction and equipment.

Chapter 32: Landing gear

32-10-00 LANDING GEAR

Covers main and tail landing gear design, wheel rake, and toe-in.

32-40-00 WHEELS AND BRAKES

Procedures for maintenance of Cleveland wheel and brake assemblies.

Chapter 33: Lights

33-40-00 EXTERIOR

Describes the LED strobe light system and its wiring.

33-40-11 LED Strobe Light

Instructions for removal and installation of the LED strobe light.

Chapter 34: Navigation

34-10-00 FLIGHT ENVIRONMENT DATA

Describes pitot/static system, airspeed indicator, altimeter, and pressure head.

34-20-00 ATTITUDE AND DIRECTION

Explains the magnetic compass and turn and bank indicator operation.

34-50-00 DEPENDENT POSITION DETERMINING

Details transponder installation and removal procedures.

Chapter 51: Standard Practices and Structures - General

51-10-00 INVESTIGATION

Covers damage classification and repair criteria for composite parts.

51-30-00 MATERIALS

Lists materials used in repairs, including epoxy systems, fabrics, and metal components.

51-70-00 REPAIRS

Details repair procedures for composite parts, sandwich material, laminates, spars, and steel components.

Chapter 53: Fuselage

53-00-00 GENERAL

Describes fuselage structure, materials, and composite part finishes.

53-00-10 Canopy

Instructions for canopy removal, installation, and glass replacement.

Chapter 55: Stabilizers

55-10-00 HORIZONTAL STABILIZER

Procedures for horizontal stabilizer removal and installation.

55-30-00 VERTICAL STABILIZER

Instructions for vertical stabilizer removal and installation.

Chapter 57: Wings

57-00-00 GENERAL

Describes wing construction and layer sequence.

57-60-00 AILERONS

Details aileron construction, operation, removal/installation, and rigging.

Chapter 61: Propeller

61-10-00 PROPELLER

Describes the variable pitch propeller and its main groups.

61-20-00 CONTROLLING

Explains propeller pitch change conducted by a governor and control cable.

61-20-01 Governor

Lists installed governors and refers to manufacturer's manual for details.

Chapter 71: Power Plant

71-10-00 COWLING

Describes the engine cowling, its parts, and removal/installation.

71-20-00 ENGINE MOUNT

Details the engine mount construction and rubber shock mounts.

71-60-00 AIR BAFFLES

Describes air baffles for engine cooling and their removal.

Chapter 72: Engine

72-10-00 ENGINE

Describes the TEXTRON Lycoming AEIO-580-B1A engine, induction, and lubrication systems.

Chapter 77: Engine Indicating

77-10-00 POWER

Covers RPM, tachometer, manifold pressure, and related sensors.

77-20-00 TEMPERATURE

Details cylinder head temperature (CHT) and exhaust gas temperature (EGT) systems.

Chapter 73: Engine Fuel and Control

73-20-00 CONTROLLING

Explains throttle control and mixture control systems and their cables.

73-30-00 INDICATING

Details fuel pressure sensing and indication.

Chapter 78: Exhaust

78-10-00 COLLECTOR/NOZZLE

Describes the Gomolzig, Sky Dynamics, and Chabord exhaust systems.

78-10-11 Exhaust Pipe

Procedures for replacing exhaust pipes for different cylinder configurations.

Chapter 79: Oil System

79-20-00 DISTRIBUTION

Details oil cooler, fittings, and flexible hoses in the oil system.

79-30-00 INDICATING

Explains oil pressure and temperature sensing and indication.

Chapter 91: Charts

EA-9C102B POWER GENERATION/DISTRIBUTION (UP TO SN SC027)

Chart for power generation and distribution for specific serial numbers.

EA-9C102C POWER GENERATION/DISTRIBUTION (SN SC028 THRU SC039)

Chart for power generation and distribution for specific serial numbers.

EA-9C102D POWER GENERATION/DISTRIBUTION (FROM SN SC040)

Chart for power generation and distribution for specific serial numbers.

Chapter 95: Special Equipment

GOMOLZIG EXHAUST SILENCER

Lists the Gomolzig exhaust silencer as special equipment.

STEERABLE TAIL WHEEL

Lists the steerable tail wheel as special equipment.

ELT POINTER 3000

Lists the ELT Pointer 3000 as special equipment.

Chapter 96: Smoke

96-00-00 GENERAL

Describes the smoke system's operation and components.

96-00-01 Smoke Tank

Instructions for removal and installation of the smoke tank.

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