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Extra 300LX - User Manual

Extra 300LX
515 pages
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EXTRA
FLUGZEUGPRODUKTIONS-
UND VERTRIEBS-GMBH
MAINTENANCE MANUAL
EXTRA 300LX
Doc. No: EA-0E702
Schwarze Heide 21
D-46569 Hünxe, Germany
Tel: 49-28 58-91 37-0
Fax: 49-28 58-91 37-30

Table of Contents

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Summary

Log of Revisions

Log of Effective Pages

Chapter 1: Introduction

01-00-00 GENERAL

01-00-01 Related Documents

Lists documents related to the maintenance manual, including aircraft and vendor publications.

01-00-02 Trade Marks

Explains the usage and meaning of brand names and trademarks within the manual.

01-10-00 SAFETY

Chapter 2: How to Use the Service Manual

02-00-00 GENERAL

Describes the manual's setup, chapters, and handling in accordance with ATA Specification No. 100.

02-10-00 MANUAL DESCRIPTION

Details the structure of the manual, including groups, chapters, and lists of effective pages.

02-10-01 Manual Set-Up

Explains the organization of the manual, consisting of groups and chapters.

02-10-02 Chapter Set-Up

Describes the chapter numbering system: chapter - section - subject.

02-10-03 Page Numbering

Details the page numbering convention which starts at 'Page 1' for each chapter cover sheet.

02-10-04 Figure Numbering

Explains that figures are numbered starting from 'Figure 1' within each chapter.

02-10-05 Layout

Describes the manual's layout, including headers, footers, and two-column text arrangement.

02-10-06 Notes;Safety Notes

Explains how safety notes and other informational notes are marked and distinguished.

02-20-00 HANDLING

Provides guidance on handling the maintenance manual, including revisions and updates.

02-20-01 Revisions

Details how to access and apply manual revisions via a World Wide Web link.

02-20-02 Service Bulletin

Explains the purpose of service bulletins and where to find them.

02-20-03 Checklists

Outlines the steps for working with checklists, including copying and dating.

Chapter 3: General Description

03-00-00 GENERAL

Provides a short survey of the aircraft systems, detailing the EXTRA 330LX design.

03-10-00 DESCRIPTION

Details the aircraft's construction, flight control system, brake system, powerplant, and fuel system.

03-10-01 Construction

Describes the aircraft's construction, including fuselage, wing, stabilizers, landing gear, and seats.

03-10-02 Flight Control System

Details the pitch, roll, and yaw control mechanisms, including the pitch trim system.

03-10-03 Brake System

Describes the main wheel brakes and the absence of a brake on the tail wheel.

03-10-04 Powerplant

Details the engine (Lycoming AEIO-580-B1A) and propeller (MT-Propeller) specifications.

03-10-05 Fuel System

Describes the fuel system, including tanks, fuel supply, and pumps.

03-10-06 Electrical system

Details the aircraft's electrical system, including power supply, circuits, and ignition.

03-10-07 Instruments

Lists the standard (minimum) equipment installed for various instruments.

Chapter 4: Airworthiness Limitations

04-00-00 GENERAL

Provides general information for inspections, emphasizing operator responsibility for time/life limits.

04-00-01 Temperature Limit

Specifies temperature qualifications for composite structures and paint application.

04-00-02 Operating Time

Details components subject to permissible operating time and the 1000-hour inspection requirement.

04-10-00 LIFE LIMITED COMPONENTS

Lists life-limited components and their required replacement times.

04-10-01 General

States that replacement times for life-limited components must be met per specified operation periods.

04-10-02 Replacement Time

Provides a schedule of items that must be replaced during regular maintenance periods.

04-10-03 Service Life Limited Components

Specifies the service life of composite structures as 6000 flight hours.

Chapter 5: Time Limits;Maintenance Checks

05-00-00 GENERAL

Introduces charts for time limits, scheduled and unscheduled maintenance.

05-10-00 TIME LIMIT COMPONENTS

Covers general inspection and overhaul schedules for various components.

05-10-01 General

States that unlisted components should be inspected as detailed in Chapter 05-20.

05-10-02 Overhaul Schedule

Lists items that must be overhauled at specified times.

05-10-03 Recommended Replacement Times

Recommends replacement schedules for various aircraft items.

05-10-04 Time Between Inspection

Specifies inspection intervals for specific equipment items.

05-20-00 SCHEDULED MAINTENANCE CHECKS

Details scheduled maintenance checks and tasks to be performed.

05-20-01 General

Outlines mandatory maintenance checks at specified hour intervals and annual inspection.

05-20-02 25 Hour Inspection - Engine

Explains the necessity of a 25-hour engine inspection, including oil change and screen cleaning.

05-20-03 25 Hour Inspection - Aircraft

Describes the 25-hour aircraft check, equivalent to the 100-hour maintenance check.

05-20-04 Maintenance Checks Schedule

Provides a schedule for all required maintenance checks.

05-20-05 Significant Items Inspection

Details the 'Significant Items Inspection' to be performed every 1000 flight hours.

05-50-00 UNSCHEDULED MAINTENANCE CHECKS

05-50-01 Violent Stopping of the Engine (Propeller Strike)

Procedures for checking and repairing the propeller after a strike.

05-50-02 Hard Landing

Describes checks after a hard landing or unusual loads on the landing gear.

05-50-03 Engine Fire

Details the check procedures to be performed after an engine fire.

05-50-04 Lightning Strike

Outlines the checks required in the event of a lightning strike in flight or on the ground.

05-50-05 Flightline Inspections

Covers pre-flight and post-flight checks performed daily.

Chapter 6: Dimensions and Areas

06-00-00 GENERAL

Defines the reference planes used for measuring and weighing the aircraft.

06-10-00 MAIN DATA

Provides main dimensions of the aircraft, including length, span, and wheel track.

06-10-01 Main Dimensions

Lists key dimensions of the aircraft, such as length, height, span, and wheel base.

06-10-02 Wing

Details the wing's specifications, including span, area, airfoil, chord, and deflection.

06-10-03 Horizontal Tail

Provides specifications for the horizontal tail, including span, area, and airfoil.

06-10-04 Elevator

Details the elevator's area and deflection specifications.

06-10-05 Vertical Tail

Provides specifications for the vertical tail, including area and airfoil.

06-10-06 Rudder

Details the rudder's area and deflection specifications.

Chapter 7: Lifting and Shoring

07-10-00 JACKING

Provides procedures for jacking the aircraft, including balance weight requirements.

07-10-01 Balance Weight

Details the procedure for installing a balance weight to prevent aircraft tilting.

07-20-00 SHORING

Outlines procedures for shoring the aircraft when the landing gear is removed or installed.

07-20-01 Shoring the Front

Provides step-by-step instructions for shoring the front of the aircraft.

07-20-02 Shoring the Tail

Details the procedure for shoring the tail of the aircraft.

Chapter 8: Leveling and Weighing

08-00-00 GENERAL

Provides information on weighing and leveling the aircraft and determining the Center of Gravity.

08-10-00 WEIGHING AND CALCULATION OF C OF G

Details the procedure for weighing the aircraft and calculating the Center of Gravity.

08-20-00 LEVELING

Provides instructions for leveling the aircraft on an even floor in closed shops.

Chapter 9: Towing and Taxiing

09-00-00 GENERAL

Describes procedures and precautions for proper ground handling of the aircraft.

09-10-00 TOWING

Provides procedures for towing the aircraft, emphasizing safety during ground handling.

09-20-00 TAXIING

Details procedures for taxiing the aircraft, including speed, control positioning, and engine start.

Chapter 10: Parking, Mooring, Storage and Return to Service

10-00-00 GENERAL

Provides recommended procedures for parking or mooring the aircraft to minimize ground damage.

10-10-00 PARKING;STORAGE

Details procedures for parking and storing the aircraft, including chocking wheels and hangar storage.

10-20-00 MOORING

Provides recommended procedures for normal tie-down of the aircraft against wind damage.

10-30-00 RETURN TO SERVICE

Advises performing a 50-hour periodic inspection after extended storage.

Chapter 12: Servicing

12-00-00 GENERAL

Describes procedures and precautions for proper servicing of the aircraft.

12-10-00 REPLENISHING

Provides methods for replenishing fuel, engine oil, brake fluid, and tire inflation.

12-10-01 Refueling

Details refueling procedures and safety precautions, including fuel grade and limitations.

12-10-02 Defueling

Outlines procedures for defueling the aircraft, emphasizing safety precautions.

12-10-03 Fuel Drains

Describes the location and function of fuel drain valves for moisture and sediment drainage.

12-10-04 Replenishment of Engine Oil

Details the procedure for replenishing engine oil using the dipstick and specified oil types.

12-10-05 Oil Change

Provides instructions for changing engine oil and inspecting oil screens for metal particles.

12-10-06 Replenishment of Brake Fluid

Details the procedure for replenishing brake fluid and bleeding the system.

12-10-07 Tire Inflation

Specifies the required tire pressure for the main wheels.

12-20-00 SCHEDULED SERVICING

Covers procedures for scheduled exterior, interior, and engine cleaning.

12-20-01 Exterior Cleaning

Provides guidance on washing and polishing the aircraft's painted surface and canopy.

12-20-02 Interior Cleaning

Recommends cleaning the interior with a vacuum cleaner and blotting spills promptly.

12-20-03 Engine Cleaning

Details engine cleaning operations, emphasizing fire hazards and safety equipment.

12-30-00 UNSCHEDULED SERVICING

12-30-01 Removal of Snow and Ice

Provides instructions for removing snow and ice from aircraft surfaces.

Chapter 20: Standard Practices - Airframe

20-00-00 GENERAL

Describes the airframe design and the bolts used, along with relevant torque values.

20-10-00 STANDARD PRACTICES AIRFRAME

Covers standard practices for airframe maintenance, including bolt types and measuring techniques.

20-10-01 Type of Bolts

Details the types of bolts used (LN, AN, DIN) and how to identify them.

20-10-02 Width Across Flats for Metric Bolts

Provides a table showing the width across flats for various metric bolt diameters.

20-10-03 Torque Values

Lists standard torque values for nuts according to DIN, LN, and MS specifications.

20-10-04 Special Torque Values

Specifies special torque values for critical aircraft components.

20-10-05 Measuring Techniques

Explains techniques for measuring, including adding safety torque and accounting for shaft friction.

20-10-06 Coin Tapping

Describes the coin tapping technique for detecting debonds in composite structures.

20-10-07 Flexible Hose

Provides information on flexible hose replacement and visual inspection criteria.

20-10-08 Fittings

Describes AN-fittings used for oil lubrication and fuel systems, including identification purposes.

20-10-09 Control Cables

Covers the systems using control cables and provides information on working with them.

20-10-10 PR-812

Provides application instructions for PR-812 firewall sealant, including mixing and curing.

20-20-00 ASSEMBLY INSTRUCTION

Details the procedure for assembling the aircraft after container shipping.

20-20-01 General

Emphasizes the need for qualified personnel and referencing specific chapters for assembly.

20-20-02 Assembly Instruction after Container Shipping

Provides step-by-step instructions for assembling the aircraft after shipping.

Chapter 21: Air Conditioning

21-40-00 HEATING

Describes the cabin heating system, which uses fresh outside air heated by the engine exhaust muffler.

21-40-01 Inlet Box

Details the removal and installation procedure for the inlet box.

21-40-02 Distribution Box

Provides instructions for the removal and installation of the distribution box.

21-40-03 Main Bowden Cable

Covers the removal and installation of the main Bowden cable for control systems.

Rigging

Provides rigging procedures for control cables, ensuring proper travel and alignment.

21-40-04 Distribution Bowden Cable

Details the removal, installation, and rigging of the distribution Bowden cable.

Chapter 23: Communication

23-10-00 SPEECH COMMUNICATION

Describes communication systems, including control sticks, power levers, and wiring.

23-10-01 VHF Whip Antenna

Details the removal and installation procedure for the VHF whip antenna.

Chapter 24: Electrical Power

24-00-00 GENERAL

Describes the electrical power system, including the battery and alternator systems.

24-30-00 DC-GENERATION

Covers the DC generation system, powered by the battery and/or alternator.

24-30-10 Battery System

Details the battery system components, location, and operation.

24-30-11 Battery

Provides instructions for the removal and installation of the battery.

24-30-20 Alternator System

Describes the alternator system, including its components and location.

24-30-22 Drive Belt

Covers the removal, installation, and tension check of the drive belt.

24-30-23 Alternator Pulley

Details the removal and installation procedure for the alternator pulley.

24-30-30 System Ground

Explains the system ground connection to the aircraft steel tube frame.

24-60-00 DC ELECTRICAL LOAD DISTRIBUTION

Describes how the bus bar distributes electrical load through circuit breakers and switches.

24-60-01 Circuit Breaker

Provides instructions for the removal and installation of circuit breakers.

24-60-02 Toggle Switch

Details the removal and installation procedure for toggle switches.

24-60-03 Subminiature Pushbutton Switch

Provides instructions for the removal and installation of pushbutton switches.

24-60-04 Relay

Details the removal and installation procedure for relays.

Chapter 25: Equipment and Furnishings

25-10-00 FLIGHT COMPARTMENTS

Describes the pilot and copilot seats, including special aerobatic harnesses and document bag.

25-10-01 Front Seat

Details the removal and installation of the non-adjustable one-piece composite front seat.

25-10-02 Rear Seat

Describes the removal and installation of the two-part rear seat assembly.

25-10-03 Seat Belts

Explains the aerobatic seat belt/shoulder harness assembly and installation procedures.

25-10-04 Aircraft Document Bag

Details the mounting of the aircraft document bag in the rear cockpit.

Chapter 27: Flight Controls

27-00-00 GENERAL

Describes the dual primary flight controls, control sticks, rudder pedals, and mechanical linkage.

27-00-01 Control Rods

Details the removal/installation and length adjustment of control rods.

27-00-02 Bellcranks

Provides instructions for the removal and installation of bellcranks.

27-00-03 Front Control Stick

Details the removal and installation of the front control stick.

27-00-04 Rear Control Stick

Provides instructions for the removal and installation of the rear control stick.

27-00-05 Torque Tube

Details the removal and installation of the torque tube, including lubrication.

27-10-00 AILERON CONTROL

Describes the aileron control system, including linkages, spades, and access panels.

27-10-01 Ailerons

Covers the removal/installation and rigging of the ailerons.

27-10-02 Spades

Provides rigging instructions for spade angle of incidence adjustment.

27-20-00 RUDDER CONTROL

Describes the rudder control system, including pedals, cables, and travel stops.

27-20-01 Rudder

Covers removal/installation and rigging of the rudder.

27-20-02 Bottom Hinge Bracket

Details removal and installation of the bottom hinge bracket.

27-20-03 Bottom Hinge Bellcranks

Provides instructions for removal and installation of bottom hinge bellcranks.

27-20-04 Control Cable

Covers removal and installation of control cables, emphasizing correct routing.

27-20-05 Fairlead

Details the removal and installation procedure for fairleads.

27-30-00 ELEVATOR CONTROL

Describes the elevator and trim tab control system, including mass balance weights.

27-30-01 Elevator

Covers removal/installation and rigging of the elevator.

27-30-02 Trim Tab

Details removal/installation and rigging procedures for the trim tab.

Chapter 28: Fuel

28-00-00 GENERAL

Describes the fuel system components and general precautions for fuel tank vapor hazards.

28-10-00 STORAGE

Details the independent fuel systems: center/acro tank and wing tank systems.

28-10-01 Center Tank

Provides removal and installation instructions for the center tank.

28-10-02 Acro Tank

Details removal and installation procedures for the acro tank.

28-10-03 Acro Tank Flop Tube

Provides removal and installation instructions for the acro tank flop tube.

28-10-04 Wing Tank Inspection Door Removal;Installation

Details the removal and installation procedure for the wing tank inspection door.

28-10-05 Wing Tank Outlets Removal;Installation

Provides instructions for removing and installing wing tank outlets.

28-10-06 Center Tank Filler Neck

Details the removal and installation procedure for the center tank filler neck.

28-11-07 Wing Tank Filler Neck Removal;Installation

Provides instructions for removing and installing the wing tank filler neck.

28-11-08 Filler Neck Sealing Lip Replacement

Details the procedure for replacing the filler neck sealing lip.

28-10-09 Ventilation Line

Provides information on the replacement of ventilation lines.

28-20-00 DISTRIBUTION

Describes the distribution of fuel through hoses, pumps, and valves.

28-20-01 Fuel Selector Valve

Details the integrity test and removal/installation of the fuel selector valve.

28-20-02 Selector Valve Control Rod

Provides instructions for the removal and installation of the selector valve control rod.

28-20-03 Gascolator

Details the removal and installation procedure for the gascolator.

28-20-04 Weldon Boost Pump

Provides removal and installation instructions for the Weldon Boost Pump.

28-20-04 Andair Boost Pump

Details removal and installation procedures for the Andair Boost Pump.

28-20-10 Fuel Lines

Provides information on the replacement of fuel lines, emphasizing firewall sealing.

28-40-00 INDICATING

Describes fuel contents indicating systems, including transducers and indicators.

28-40-01 Fuel Quantity Indicator

Details the removal and installation procedure for the fuel quantity indicator.

28-40-03 Fuel Quantity Transducer (Center Tank)

Provides removal/installation and calibration instructions for the center tank transducer.

28-40-04 Fuel Quantity Transducer (Wing Tank)

Details removal and installation procedures for the wing tank fuel quantity transducer.

28-40-05 Float Wire

Provides adjustment instructions for the float wire in fuel quantity transducers.

Chapter 31: Indication;Recording System

31-00-00 GENERAL

Describes the flight instruments in both cockpits and placard markings.

31-10-00 INSTRUMENT AND CONTROL PANELS

Covers the rear and front instrument panels, including their arrangement and mounting.

31-10-01 Rear Instrument Panel

Describes the components of the rear cockpit instrument panel.

31-10-02 Front Instrument Panel

Details the installation of instruments on a removable panel in the front pilot's area.

31-10-03 Rear Instrument Cover

Provides instructions for the removal and installation of the rear instrument cover.

31-10-04 Typical Instruments

Outlines typical instrument attachments used in the aircraft.

Chapter 32: Landing Gear

32-10-00 LANDING GEAR

Describes the conventional tail wheel airplane landing gear and its components.

32-10-01 Main Landing Gear

Details the removal and installation of the main landing gear.

32-10-02 Top Half of the Mounting Clamp

Provides instructions for the removal and installation of the top half of the mounting clamp.

32-10-03 Wheel Axis

Details the removal and installation of the wheel axis.

32-10-04 Tail Spring

Provides removal and installation instructions for the tail spring.

32-10-05 Tail Wheel Fork

Details the removal and installation procedure for the tail wheel fork.

32-40-00 WHEELS AND BRAKES

Covers maintenance procedures for wheel and brake assemblies.

32-40-01 Master Cylinder

Provides removal and installation instructions for the master cylinder.

32-40-02 Wheel Fairing

Details the removal and installation of the glass fiber wheel fairings.

32-40-03 Tail Wheel

Provides disassembly and assembly instructions for the tail wheel.

Chapter 33: Lights

33-10-00 FLIGHT COMPARTMENT

Covers the low voltage monitor function and its installation.

33-10-01 Low Voltage Monitor

Details the removal and installation of the low voltage monitor.

33-40-00 EXTERIOR

Describes the two kinds of navigation/strobe light systems: conventional and LED.

33-40-10 Navigation;Strobe Light System

Details the navigation/strobe light system, including lighting units and wiring.

33-40-11 Navigation;Strobe Light

Provides instructions for the removal and installation of navigation/strobe lights.

33-40-12 Strobe Light Power Supply

Details the removal and installation procedure for the strobe light power supply.

33-40-20 LED Navigation;Strobe Light System

Describes the LED navigation/strobe light system components and wiring.

33-40-21 Navigation;Strobe Light

Provides instructions for the removal and installation of the LED navigation/strobe light.

33-40-30 Landing Light System

Describes the landing light system integrated into the engine cowling.

33-40-31 Landing Light

Details the removal and installation procedure for the landing light.

33-40-32 Head Lamp

Provides instructions for the removal and installation of the head lamp.

Chapter 34: Navigation

34-00-00 GENERAL

Describes the flight instruments and placarding, following US-FAR recommendations.

34-10-00 FLIGHT ENVIRONMENT DATA

Covers systems sensing environmental conditions influencing navigation.

34-10-01 Pitot;Static System

Details the pitot/static tube system for sensing air pressure.

34-10-02 Altimeter

Describes the altimeter's function and provides removal/installation instructions.

34-10-03 Airspeed Indicator

Explains the airspeed indicator's function and how it measures speed relative to the atmosphere.

34-10-04 Pitot-Static Tube

Details the removal and installation of the pitot-static tube assembly.

34-10-05 Pitot-Static Tube Attachment Block

Provides instructions for the removal and installation of the pitot-static tube attachment block.

34-20-00 ATTITUDE AND DIRECTION

Covers systems using magnetic or inertia forces to display aircraft direction and attitude.

34-20-01 Magnetic Compass

Describes the magnetic compass function and inspection requirements.

34-20-02 Attitude Indicator

Details the attitude indicator's function and removal/installation procedures.

34-50-00 DEPENDENT POSITION DETERMINING

Covers systems for dependent position determining, including transponders and encoders.

34-50-01 Transponder

Describes transponder function and removal/installation procedures.

34-50-02 Blind Encoder ACK A-30

Details the installation of the blind encoder and its connection to the static system.

Chapter 51: Standard Practices and Structures - General

51-00-00 GENERAL

Describes the fuselage structure and materials used, including access panel identification.

51-00-01 Access Panel Identification

Identifies all removable covers and fairings as access panels and lists their locations.

51-10-00 INVESTIGATION

Covers damage classification and repair criteria for composite and metal components.

51-10-01 Damage Classification

Defines four damage classes for composite parts and specifies repair responsibilities.

51-10-02 Repair Criteria and Limits

Outlines criteria for repairing composite parts and factors influencing repair vs. replacement decisions.

51-30-00 MATERIALS

Describes metallic and non-metallic materials used in repairs and their supply sources.

51-30-01 Composite Parts

Lists approved materials for composite part repairs, including epoxy systems and fabrics.

51-30-02 Metal Components

Describes materials used for metal components, including steel tubing and sheet metal.

51-30-03 Aluminium Components

Details materials used for aluminum components, including sheet metal and control rod tubings.

51-30-04 Various Components

Lists various components used in repairs, including adhesives, sealants, and tapes.

51-60-00 CONTROL SURFACE BALANCING

Covers weighing and determination of control surface moments.

51-60-01 Weighing and Determination of Control Surface Moments

Details the procedure for weighing control surfaces and determining their moments.

51-70-00 REPAIRS

Provides guidelines for repairing reinforced glass and carbon fibre components.

51-70-01 Repair of Reinforced Glass and Carbon Fibre Components

Describes procedures for repairing composite parts, emphasizing careful work and material ratios.

51-70-02 Repair of Sandwich Material

Details repair procedures for sandwich materials, including minor and large damage.

51-70-03 Repair of Laminates

Covers repair procedures for laminates, focusing on minor damage and scarfing techniques.

51-70-04 Repair of Spars

Highlights the critical nature of spar repairs, classifying them as large-scale and requiring manufacturer contact.

51-70-05 Structural Repair of Steel Components

Describes the restoration of damaged fuselage structures, involving careful evaluation and workmanship.

51-70-06 Painting of Composite Parts

Provides procedures for painting composite parts, including surface preparation and paint application.

51-70-07 Aluminium and Steel Components Refinishing

Details the complete procedure for removing existing paint and repainting aluminum and steel components.

51-70-08 Re-Bonding of Bushings

Describes procedures for re-bonding loose bushings in empennage and wing spars.

Chapter 53: Fuselage

53-00-00 GENERAL

Describes the fuselage structure, materials, and protective coatings.

53-00-01 Canopy

Details the removal and installation procedure for the canopy.

53-00-02 Canopy Glass

Provides instructions for the replacement of the canopy glass.

53-00-03 Main Fuselage Cover

Details the removal and installation of the main fuselage cover.

53-00-04 Bottom Fuselage Cover

Provides removal and installation instructions for the bottom fuselage cover.

Chapter 55: Stabilizers

55-00-00 GENERAL

Describes the conventional empennage, spars, and composite construction of stabilizers.

55-10-00 HORIZONTAL STABILIZER

Details the removal and installation of the horizontal stabilizer.

55-20-00 ELEVATOR

Describes the elevator construction and layer sequence.

55-30-00 VERTICAL STABILIZER

Provides removal and installation instructions for the vertical stabilizer.

55-40-00 RUDDER

Describes the rudder construction and layer sequence.

Chapter 57: Wings

57-00-00 GENERAL

Describes the wing construction, including spar, shells, and ribs.

57-00-01 Wing

Details the removal and installation procedures for the wing.

57-30-00 WING TIP

Covers the wing tip fairing and its removal/installation.

57-30-01 Wing Tip Fairing

Provides removal and installation instructions for the wing tip fairing.

57-60-00 AILERONS

Describes the aileron construction, operation, and layer sequence.

Chapter 61: Propeller

61-00-00 GENERAL

Describes the propeller types (MTV-9, MTV-14) and refers to manufacturer's manual for maintenance.

61-10-00 PROPELLER

Details the propeller's main groups: hub, blades, counterweights, spinner, and governor.

61-20-00 CONTROLLING

Explains propeller blade pitch control via governor and vernier control cable.

61-20-01 Governor

Lists installed governors and refers to MT-Propeller manual for further information.

61-20-02 RPM Vernier Control Cable

Provides removal, installation, and rigging instructions for the RPM vernier control cable.

Chapter 71: Power Plant

71-10-00 COWLING

Describes the engine cowling, divided into top and bottom halves, and attachment methods.

71-20-00 ENGINE MOUNT

Details the engine mount structure, its construction, and function.

71-20-01 Shock Mounts

Describes the function and components of shock mounts used for vibration damping.

71-60-00 AIR BAFFLES

Covers air baffles designed for optimum engine cooling and their removal/installation.

Chapter 72: Engine

72-00-00 GENERAL

Describes the installed engine (Lycoming 6-cylinder) and troubleshooting guide.

72-10-00 ENGINE

Provides details on the Lycoming engine type, induction, cooling, and lubrication systems.

Removal

Details the procedure for removing the complete engine, including mount and accessories.

Installation

Provides instructions for installing the engine, including torque values and firewall sealant.

Chapter 73: Engine Fuel and Control

73-20-00 CONTROLLING

Describes the throttle and mixture controls, including their linkage and cable routing.

73-20-10 Throttle

Details the throttle control system, including levers, linkage, and cable routing.

73-20-11 Throttle Control Cable

Provides removal, installation, and rigging instructions for the throttle control cable.

73-20-12 Rear Throttle Control Lever

Details the removal, installation, and rigging of the rear throttle control lever.

73-20-13 Front Throttle Control Lever

Provides instructions for the removal and installation of the front throttle control lever.

73-20-20 Mixture

Describes the mixture control system, including the vernier mixture control cable.

73-20-21 Mixture Vernier Control Cable

Details the removal, installation, and rigging of the mixture vernier control cable.

73-30-00 INDICATING

Covers engine instruments for fuel pressure and troubleshooting.

73-30-10 Fuel Pressure

Describes the fuel pressure gauge location and its relation to fuel flow.

Chapter 77: Engine Indicating

77-00-00 GENERAL

Describes the engine instruments installed and their data routing.

77-10-00 POWER

Covers engine power instruments: RPM and Manifold Pressure.

77-10-10 RPM

Explains how engine speed data is obtained from the ignition switch for the tachometer.

77-10-11 Tachometer

Provides instructions for the removal and installation of the tachometer.

77-10-20 Manifold Pressure (MAP)

Details the manifold pressure sense line and the sintered bronze filter placement.

77-10-21 Manifold Pressure Gauge

Provides instructions for the removal and installation of the manifold pressure gauge.

77-10-22 Sense Line Engine Compartment

Details the removal and installation of the sense line in the engine compartment.

77-20-00 TEMPERATURE

Covers engine temperature instruments: CHT and EGT.

77-20-10 Cylinder Head Temperature (CHT)

Describes the location of the CHT gauge and sensor.

77-20-11 Cylinder Head Temperature Gauge

Provides instructions for the removal and installation of the CHT gauge.

77-20-12 CHT Sensor

Details the removal and installation of the CHT sensor.

77-20-20 Exhaust Gas Temperature (EGT)

Describes the EGT gauge location and sensor mounting.

77-20-21 Exhaust Gas Temperature Gauge

Provides instructions for the removal and installation of the EGT gauge.

77-20-22 EGT Sensor

Details the removal of the EGT sensor and its associated wiring.

77-40-00 INTEGRATED ENGINE INSTRUMENT SYSTEMS

Describes the MVP-50P Glass Panel Engine Monitor system.

77-41-00 Electronics International MVP-50 P

Lists the components of the MVP-50P system and their locations.

77-41-01 Main Engine Screen

Describes the MVP-50P Main Engine Screen display and button operations.

77-41-02 Mounting Sheet

Details the installation of the mounting sheet for the electronic data converter and modules.

77-41-03 Electronic Data Converter

Provides removal and installation instructions for the electronic data converter.

77-41-04 Module

Details the removal and installation procedures for the MVP-50P modules.

77-41-05 Fuel Flow Transducer

Provides removal and installation instructions for the fuel flow transducer.

77-41-06 Probes and Transducers

Describes the location and connection of CHT, EGT, OT, oil, fuel, MAP, and RPM sensors.

Chapter 78: Exhaust

78-00-00 GENERAL

Describes the exhaust system, including the Gomolzig 6 in 1 system with integrated silencer.

78-10-00 COLLECTOR;NOZZLE

Details the exhaust system components, including pipes, collector tubes, muffler, and end pipe.

78-10-01 Exhaust Pipe

Provides replacement instructions for exhaust pipes, including collector tubes and slip joints.

78-10-02 Muffler

Details the replacement procedure for the muffler.

78-10-03 Gasket

Provides instructions for replacing gaskets in the exhaust system.

78-10-04 Heat Shield

Details the replacement procedure for the heat shield.

Chapter 79: Oil System

79-00-00 GENERAL

Describes the Christen Inverted Oil System and its connection to the engine.

79-01-00 Christen Inverted Oil System

Details the system's description, operation, and maintenance practices.

79-01-01 Valve Balls

Provides information on reseating valve balls to prevent marginal oil loss.

79-20-00 DISTRIBUTION

Covers hose and fitting installation, and maintenance practices for the plumbing system.

79-20-01 Oil Cooler

Describes the oil cooler's location and operation within the lubrication system.

79-20-02 Fittings

Provides general information concerning fittings used in the oil system.

79-20-03 Flexible Hoses

Offers general information concerning flexible hoses used in the oil system.

79-30-00 INDICATING

Covers oil pressure and temperature indication, including troubleshooting.

79-30-10 Oil Pressure

Describes the oil pressure gauge location and its connection to the sensor and firewall fitting.

79-30-11 Oil Pressure Gauge

Provides removal and installation instructions for the oil pressure gauge.

79-30-12 Oil Pressure Wet Line

Details removal and installation of the oil pressure sense wet line.

79-30-13 Engine Fitting

Provides removal and installation instructions for the engine fitting.

79-30-20 Oil Temperature

Describes the oil temperature gauge location and its connection to the sensor.

79-30-21 Oil Temperature Gauge

States that oil temperature indication is combined with oil pressure indication.

79-30-22 Oil Temperature Sensor

Details the removal and installation of the oil temperature sensor.

Chapter 91: Charts

Chapter 96: Smoke

96-00-00 GENERAL

Describes the smoke system's function, which injects smoke oil into the exhaust.

96-10-00 STORAGE

Details the storage of smoke oil in the main and acro tanks, including filling procedures.

96-10-01 Smoke Oil Main Tank

Provides removal and installation instructions for the smoke oil main tank.

96-10-02 Smoke Oil Acro Tank

Details removal and installation procedures for the smoke oil acro tank.

96-20-00 DISTRIBUTION

Describes the distribution system for smoke oil, including pump control and electrical protection.

Extra 300LX Specifications

General IconGeneral
TypeAerobatic aircraft
ManufacturerExtra Flugzeugbau
Height2.6 m (8 ft 6 in)
EngineLycoming AEIO-540-L1B5
Horsepower300 hp (224 kW)
Stall Speed104 km/h (65 mph, 56 kn)
G-load limits+10/-10
Crew1

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