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Ezgo SHUTTLE 4 - PERIODIC SERVICE SCHEDULE

Ezgo SHUTTLE 4
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Page 19
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
Check Clean, Adjust, etc. Replace
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BODY Clean body components as required
REVERSE WARNING DEVICE Check operation when direction selector is in reverse
TIRES Examine for cuts, excessive wear and pressure (See GENERAL SPECIFICATIONS)
WHEELS Check for bent rims, missing or loose lug nuts
FUEL GAUGE Check for proper operation (at fueling), and fuel cap vent is free of dirt
ENGINE OIL Check and refill engine oil
STARTER/GENERATOR BELT Check for tension, wear, cracks
MONTHLY - 20 HOURS (includes items listed in previous table & the following)
BATTERY
Clean battery & terminals with 1/4 cup (60 ml) baking soda to 1 1/2 gallons (6 liters)
water solution, rinse with clear water
Check charge condition and all connections
WIRING Check all wiring for loose connections and broken/missing insulation
ACCELERATOR Check for smooth movement - DO NOT LUBRICATE CABLE
SERVICE BRAKE Check brake performance, smooth operation and adjust if required
PARKING BRAKE Check brake performance and adjust if required
CHOKE CABLE Check for smooth movement and adjustment - DO NOT LUBRICATE CABLE
CARBURETOR LINKAGE Check attachment, adjust as required
DIRECTION SELECTOR Check attachment, adjust as required
ENGINE Check for unusual noise, vibration, acceleration, oil leaks
COOLING FAN Check for build-up of foreign matter inside blower housing and fins, clean if required
STEERING ASSEMBLY Check for abnormal play, tightness of all hardware
TIE RODS/LINKAGES Check for excessive play, bent components or loose connections
REAR AXLE Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS (includes items listed in previous tables & the following)
FRONT AXLE Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS Check for oil leakage and loose fasteners
FRONT SPRINGS Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT Check for unusual tire wear, align if required
PARKING BRAKE
Check for bent/binding linkage rod
Check for damage or wear
Lubricate, use light oil. DO NOT LUBRICATE CABLES
Fig. 36 Periodic Service Schedule

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