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Fimco High-Flo HFP-45060-113 - User Manual

Fimco High-Flo HFP-45060-113
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Page 1
OWNER’S MANUAL
www.fimcoindustries.com
1000 FIMCO Lane, P.O. Box 1700, North Sioux City, SD 57049
Toll Free Phone: 800-831-0027 : Toll Free Fax: 800-494-0440
[5194684 (09/18)]
Installaon and Service Informaon
Fimco High-Flo High Performance pumps are designed to pump water and aqueous solutions of common pesticides. They are not
designed to pump petroleum products or other flammable materials. They are not designed to pump bleach solutions. Use of this
pump for petroleum products or bleach solutions will void the warranty. When pumping liquids other than water, the pump
should be flushed out with a cleaning solution, such as Fimco Tank Neutralizer & Cleaner, or clean water mixed with a good grade
dish soap after each use to prolong pump life.
This High-Flo High Performance pump is equipped with a demand switch that reacts to outlet pressure and shuts the pump motor off
at a factory set pressure limit of 60 PSI. When the pressure drops below this preset limit the switch allows the pump motor to start
again.
High-Flo High Performance pumps are self-priming. Vertical prime will depend on the viscosity of the liquid and suction line size. Mini-
mum recommended suction line size is 3/8 inch. All hose connections need to be tight or air leakage will break the prime and disrupt
water flow. The installation of a 50 mesh strainer is recommended to prevent debris or other foreign material from entering the pump
and causing pump failure. The pump should be mounted in a dry and adequately ventilated area. The pump can be mounted horizon-
tally or vertically. If mounted vertically, the pump head should be down and the motor should be up. Your pump will come with adapt-
ers which will allow you to hook up to various plumbing configurations. These fittings push into the ports of the pump and a slide
mechanism ‘locks’ them into place. Use flexible hose or tubing to connect to the inlet and outlet ports on the pump. This minimizes
stress on the pump head. Never use rigid pipe connections. Do not compress the feet. Overtightening will reduce the ability to isolate
vibration & noise.
Your pump is rated at 4.5 GPM @ open flow. If the discharge plumbing is very restrictive or nozzle tips are undersized, the back pres-
sure will cause the pump to cycle rapidly. This rapid cycling will increase the operating temperature of the motor and the amperage
draw on the power supply. Extended use with this cycling will cause premature failure of the pump.
Your pump is designed to run off of the battery of your ATV, lawn tractor, or other vehicle with a 12V system. If using a stand alone
battery, use a deep cycle RV or marine battery.
The pump should be winterized before storage, by pumping a solution of RV antifreeze through it, and the entire plumbing system.
12 Volt, 4.5 GPM, 60 PSI
Diaphragm Pump
Model: HFP-45060-113
(5281372/5151088)
Retain a copy of receipt for your pump.
As it will be required to validate any warranty service.
High-Flo High Performance Pumps are warranted
against manufacturer or workmanship defects for
Two (2) years from date of purchase for home owner
usage and 90 days for commercial usage.
See Page 4 for Warranty Information
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Summary

Installation and Service Information

Pump Specifications and Usage Guidelines

Details pump specs, liquid compatibility, and what not to pump to avoid warranty voidance.

Pump Mounting and Connections

Covers proper mounting, using flexible hoses, avoiding rigid pipes, and minimizing vibration.

Winterization and Storage Procedures

How to winterize the pump using RV antifreeze for storage to prevent damage.

Safety and Warranty Information

Operator Safety Requirements

User must read and understand the manual before operation to prevent injury.

Warranty Validation

Retain receipt for warranty validation; details warranty duration for different usage types.

Pump Operation and Maintenance Best Practices

Recommended Usage (DO)

Clean pump after use, winterize, use clean water, store indoors.

Prohibited Usage (DONT)

Do not pump bleach, petroleum products, leave mixture in pump, or use dirty water.

Pump Troubleshooting Guide

Motor Issues Diagnosis

Steps for motor not running: check wiring, switch, fuse, voltage, pressure switch.

Priming and Flow Problems

Fixes for pump not priming or low pressure: check air leaks, debris, restrictions, voltage.

Flow and Pressure Fluctuations

Addresses pulsating flow, surging, or motor running continuously by checking pressure switch, bypass, leaks.

Fuse and Electrical Issues

Identifies causes for fuse blowing, such as excessive voltage or wiring problems.

Advanced Troubleshooting Procedures

Testing the Pressure Switch

Method to bypass the pressure switch to confirm if it is faulty.

Cleaning the Check Valve

Detailed steps to clean the check valve to restore pressure and priming.

FIMCO Limited Warranty Details

Warranty Coverage and Period

Defines warranty scope, duration (2 years homeowner, 90 days commercial), and eligible users.

Warranty Exclusions and Limitations

Lists what is NOT covered by warranty and limitations on remedies and damages.

How to Obtain Warranty Service

Steps for claiming warranty service, including required documentation and contact information.

Overview

The Fimco High-Flo High Performance diaphragm pump is designed for efficient and reliable fluid transfer, primarily for water and aqueous solutions of common pesticides. It is explicitly not intended for use with petroleum products, bleach solutions, or other flammable materials, as such usage will void the warranty and can lead to premature pump failure.

Function Description

This pump operates on a 12-volt system, making it suitable for use with ATV, lawn tractor, or other vehicle batteries. For standalone applications, a deep cycle RV or marine battery is recommended. The pump is self-priming, with vertical prime capability depending on the liquid's viscosity and suction line size. A minimum recommended suction line size of 3/8 inch is specified to ensure proper operation.

A key feature of this pump is its integrated demand switch, which automatically reacts to outlet pressure. This switch is factory-set to shut off the pump motor when the pressure reaches 60 PSI. When the pressure drops below this preset limit, the switch reactivates the motor, ensuring consistent pressure and preventing continuous operation when not needed. This demand-based operation helps conserve power and prolong pump life.

The pump's design emphasizes robust fluid handling. It is recommended to install a 50-mesh strainer on the inlet to prevent debris and foreign materials from entering the pump, which could cause blockages and damage. All hose connections must be tight to prevent air leakage, which can disrupt the priming process and water flow.

The pump is designed for versatility in mounting, allowing for both horizontal and vertical installation. If mounted vertically, the pump head should be positioned downwards and the motor upwards. The pump comes with adapters that facilitate various plumbing configurations. These fittings are designed to push into the pump ports and lock into place with a slide mechanism. It is crucial to use flexible hose or tubing for connecting the inlet and outlet ports to minimize stress on the pump head. Rigid pipe connections are not recommended, and the pump's feet should not be compressed, as this can reduce its ability to isolate vibration and noise.

The pump's performance is rated at 4.5 GPM at open flow. However, if the discharge plumbing is overly restrictive or if nozzle tips are undersized, the back pressure can cause the pump to cycle rapidly. This rapid cycling can lead to increased motor operating temperature and higher amperage draw, which can result in premature pump failure if sustained. Therefore, proper sizing of discharge components is essential for optimal pump performance and longevity.

Usage Features

To ensure the longevity and proper functioning of the pump, several usage guidelines are provided. After pumping liquids other than water, it is imperative to flush the pump with a cleaning solution, such as Fimco Tank Neutralizer & Cleaner, or clean water mixed with a good grade of dish soap. This practice helps prevent residue buildup and maintains the pump's internal components.

For storage, especially during winter, the pump should be winterized. This involves pumping a solution of RV antifreeze through the pump and the entire plumbing system. This prevents freezing and potential damage to the pump and associated components. The pump should be stored in a dry and adequately ventilated area, preferably inside a building when not in use.

The manual explicitly warns against using dirty or unfiltered water for spraying, as this can introduce contaminants that may damage the pump or clog its components. It also advises against leaving spray mixtures in the pump for extended periods, as this can lead to corrosion or material degradation.

Maintenance Features

Regular maintenance is crucial for the pump's performance and lifespan. The manual provides detailed troubleshooting steps for common issues.

If the motor does not run, users should check for loose wiring connections, ensure the ON/OFF switch is in the 'ON' position, and verify that the pump is connected to a good 12-volt power source. A key troubleshooting step involves checking the pressure switch. This can be done by removing the cover of the 1-inch square box on the pump head, which exposes two red wires. With the pump connected to power, slipping these wires off their terminals and touching them together can determine if the pressure switch is faulty. If the pump runs when the wires are touched, the pressure switch needs replacement. The manual warns against running the pump this way for extended periods, as it will not shut off and can lead to blown hoses or premature pump failure.

For issues with the pump not priming, users should inspect for air leaks in the supply line, check for debris in the check valve assembly, and ensure the strainer/filter is not clogged. Cracks in the pump housing or an empty product supply can also prevent priming.

Low pressure or low flow issues can be addressed by checking for leaks or restrictions in the discharge line, debris in the nozzle orifice, or a clogged strainer. Verifying proper voltage and trying another 12-volt battery are also suggested.

Pulsating flow or surging can occur if the flow rate is low or if the spray wand is adjusted for a small or fine spray pattern. Slightly opening a bypass (if applicable) can help. If surging persists, the pressure switch may need a minor adjustment (a quarter turn clockwise at a time) until surging stops. Other causes include defective pressure switches, leaks or restrictions in the discharge line, debris in the nozzle orifice, or a discharge hose that is too long.

If the motor continues to run after the discharge is shut off, potential causes include an open bypass valve (if equipped), low voltage, leaks in the discharge line, or a defective pressure switch.

Fuse blows can indicate excessive voltage, improper pressure switch adjustment, damaged or defective wiring harness, or a defective pressure switch.

A specific maintenance procedure for cleaning the check valve is provided for situations with little to no pressure or priming issues. This involves removing the pump head (secured by 7 screws), extracting the check valve, and cleaning it under hot, soapy water with a soft-bristled brush. After soaking for an hour, the check valve should be reinstalled. This process often restores the pump's prime, but if issues persist, replacing the check valve is recommended.

The manual emphasizes the importance of retaining a copy of the purchase receipt for warranty validation. The pump is warranted against manufacturer or workmanship defects for two years for homeowner usage and 90 days for commercial usage from the date of purchase. The warranty does not cover used equipment, altered or improperly maintained equipment, normal wear and tear, or damage from misuse, accidents, or acts of God. It also excludes accessories, attachments, or rubber parts not manufactured by Fimco.

Fimco High-Flo HFP-45060-113 Specifications

General IconGeneral
Flow Rate4.5 GPM
Max Pressure60 PSI
Power Source12V DC
Pump TypeDiaphragm
Model NumberHFP-45060-113
Max Flow4.5 GPM

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