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FireBird Enviromax User Manual

FireBird Enviromax
52 pages
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Working towards a greener planet
TECHNICAL MANUAL INCLUDES
❯❯ HOUSEHOLDER INSTRUCTIONS
❯❯ INSTALLER GUIDE
❯❯ COMMISSIONING
❯❯ SERVICING
❯❯ SPARE PARTS
ENVIROMAX
CONDENSING RANGE
This manual must remain with the householder on completion of installation
TECHNICAL MANUAL
REVISION 6. © 01-03-2010
For use with Diesel 35 Sec. Gas Oil
ROS PRINTERS
TEL: 064-6631233
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FireBird Enviromax Specifications

General IconGeneral
BrandFireBird
ModelEnviromax
CategoryBoiler
LanguageEnglish

Summary

FOREWORD

INTRODUCTION

Explains boiler efficiency, benefits, and environmental advantages.

SERVICING

Emphasizes the importance of annual servicing for efficiency and safety.

TERMS & CONDITIONS OF GUARANTEE

TERMS OF THIS GUARANTEE

Outlines the warranty coverage, conditions, and exclusions for boiler parts.

HOUSEHOLDER

POPULAR BOILERHOUSE Operating Procedure

Step-by-step guide for starting and stopping the Popular Boilerhouse model.

SYSTEM Operating Procedure

Step-by-step guide for starting and stopping the System model.

HOUSEHOLDER

SYSTEMPAC Operating Procedure

Step-by-step guide for starting and stopping the Systempac model.

Thermostat Control

Details on setting and using the boiler's thermostat control.

Burner Lockout

Explanation of burner lockout causes and the restart procedure.

POPULAR BOILERHOUSE - TECHNICAL DETAILS

Boiler Dimensions

Provides physical dimensions and measurements of the boiler.

Pipe Connection Specifications

Specifies sizes for water and flue connections.

WATER CONTENT

Indicates the boiler's water capacity.

MAINS WATER SUPPLY

Details on water supply pressure requirements.

TEMPERATURE CONTROL

Boiler operating temperature ranges.

HEATING SYSTEM (SEALED)

Standards applicable to sealed heating systems.

WATER SIDE RESISTANCE

Specifications for water flow rates and resistance.

Pressure Jet Oil Burners

Information on fuel type and electrical supply.

POPULAR / BOILERHOUSE WIRING

ELECTRICAL SUPPLY

Requirements for the boiler's electrical connection.

SCHEMATIC DIAGRAM

Visual representation of boiler wiring connections.

IMPORTANT

Crucial notes for safe and correct wiring practices.

OVER RUN DIAGRAM FOR CIRCULATING PUMP

Wiring diagram for the pump's overrun function.

POPULAR BOILERHOUSE - PARTS

ENVIROMAX POPULAR - Boilerhouse Model C100

Illustrated parts list for the ENVIROMAX Popular Boilerhouse C100.

POPULAR BOILERHOUSE BAFFLES

ENVIROMAX C26 & C35 BAFFLES

Baffle types and part numbers for ENVIROMAX C26 and C35 models.

ENVIROMAX (E) RANGE BAFFLES

Baffle types and part numbers for ENVIROMAX (E) range models.

ENVIROMAX C44, C58, C73 & C100 BAFFLES

Baffle types and part numbers for larger ENVIROMAX models.

SYSTEM

System Model Dimensions

Physical dimensions for various Firebird Enviromax System C models.

TEMPERATURE CONTROL

Boiler operating temperature ranges for system models.

CONNECTIONS

Specifies pipe connection sizes for system models.

WATER CONTENT

Indicates the water capacity for system models.

FLUE (Indoor Boilers)

Details regarding indoor flue types.

MAINS WATER SUPPLY

Water supply pressure requirements for system models.

WATER SIDE RESISTANCE

Specifications for water flow rates and resistance.

Pressure Jet Oil Burners

Information on fuel type and electrical supply.

SYSTEM - WIRING

ELECTRICAL SUPPLY

Requirements for the system's electrical connection.

Firebird Enviromax System Wiring Diagram

Visual representation of the system's wiring connections.

IMPORTANT

Crucial notes for safe and correct wiring practices.

SYSTEM - PARTS

ENVIROMAX SYSTEM - White Cased Models

Illustrated parts list for ENVIROMAX System White Cased Models.

SYSTEM - PLUMBING PARTS

ENVIROMAX SYSTEM PLUMBING

Illustrated parts list for ENVIROMAX System plumbing components.

DOMESTIC HEATING & HOT WATER

SEALED HEATING CIRCUIT

Guidelines for sealed heating system installations.

Expansion Vessels

Introduction to expansion vessel function and sizing.

DOMESTIC HEATING & HOT WATER

Expansion Vessel and System Requirements

Table detailing expansion vessel sizing based on system volume.

DOMESTIC HOT WATER CIRCUITS

Information regarding domestic hot water supply.

DOMESTIC HEATING & HOT WATER

WATER FLOW REGULATION

Factors affecting water flow rate from taps.

SYSTEM FILLING, TESTING AND MAKE-UP

Procedures for filling, testing, and topping up the system.

DOMESTIC HEATING & HOT WATER

METHOD B

Alternative procedure for system filling and testing.

COMMISSIONING

General steps and requirements for commissioning.

SYSTEMPAC

Heatpac C Range Dimensions

Physical dimensions for Firebird Enviromax Heatpac C models.

SYSTEMPAC & HEATPAC Specifications

Technical specifications for Systempac and Heatpac boiler types.

Slimline C Range Dimensions

Physical dimensions for Firebird Enviromax Slimline C models.

SLIMLINE HEATPAC Specifications

Technical specifications for Slimline Heatpac models.

SYSTEMPAC

ENVIROMAX Specifications

Technical data table for ENVIROMAX, Systempac, and Heatpac models.

SYSTEMPAC - WIRING

ELECTRICAL SUPPLY

Requirements for the Systempac's electrical connection.

Systempac C Wiring Diagram

Visual representation of the Systempac C wiring.

IMPORTANT

Crucial notes for safe and correct wiring practices.

SYSTEMPAC PARTS

HEATРАС - Outdoor Models

Illustrated parts list for Heatpac outdoor models (C26, C35, C44).

SLIMLINE HEATPAC PARTS

SLIMLINE HEATPAC - Outdoor Models

Illustrated parts list for Slimline Heatpac models (C26, C35).

STANDARDS & REGULATIONS

STANDARDS & REGULATIONS

Lists relevant building and industry regulations.

PRE-INSTALLATION CHECKS

Essential checks required before installation commences.

BOILER INSTALLATION

General guidance for boiler installation procedures.

SAFETY

HEALTH & SAFETY INFORMATION

Information on hazardous materials and necessary precautions.

INSULATION AND SEALS

Hazards associated with insulation materials and seals.

FUEL SPILLAGE

Safety procedures for handling fuel spills.

SAFETY - Kerosene Use

Safe usage guidelines for kerosene fuel.

FIRST AID

First aid measures for exposure to fuel.

INSTALLATION GUIDELINES

INSTALLATION & COMMISSIONING

Requirements for qualified installation professionals.

EXPANSION VESSEL

How to determine the need for an expansion vessel.

HARD WATER - LIMESCALE

Impact of hard water and scaling on performance.

PLASTIC PIPING - WARNING

Warning against direct connection of plastic piping.

BOILER THERMOSTAT / THERMISTOR FUNCTION

Explanation of thermostat operations.

ROOM SEALED BALANCED FLUES

Guidance on mounting flue terminals.

INSTALLATION IN NEW ZEALAND & AUSTRALIA

New Zealand and Australia Installation

Compliance with local safety and installation standards.

APPLIANCE FUEL TUNING

Information on the appliance's fuel tuning.

POSITIONING THE BOILER

Clearance and Positioning

Requirements for boiler placement and clearances.

Noise Considerations

Factors affecting boiler noise levels.

System Treatment Recommendations

Advice on inhibitors and cleaning for heating systems.

CONDENSATE DISPOSAL - OPTION 1

CONDENSATE DISPOSAL

Details for System No. 1 Condensate Trap.

Condense Baffle and Condense Trap

Diagram and components of the trap system.

CONDENSATE DISPOSAL - OPTION 2

CONDENSATE DISPOSAL

Details for System No. 2 Condensate Pump.

CONDENSE PUMP

Information on the optional condensate pump kit.

FLUES REGULATIONS

BALANCED FLUE SITING

Guidelines for positioning balanced flue terminals.

BALANCED - FLUE BOILERS IN COMPARTMENTS

Ventilation requirements for boilers installed in compartments.

FLUES REGULATIONS

Ventilation and Combustion Air

Air supply requirements for conventional flue boilers.

Important Regulatory Notes

Important notes regarding building regulations.

FLUE SYSTEMS

CONDENSATE PLUME DISPERSAL

Considerations for positioning flue terminals to manage plume.

CONVENTIONAL FLUE SYSTEMS

Requirements and guidelines for conventional flue systems.

FLUE SYSTEMS - SYSTEMPAC

ALL FLUE KITS INSTALLATION INSTRUCTIONS

General instructions for installing all flue kits.

SYSTEMPAC FLUE

Specific flue system for the Systempac model.

CONDENSING BOILER CHIMNEY INSTALLATION

Guidelines for installing condensing boiler chimneys.

PLUME KIT

Details regarding plume kit components.

FLUE SYSTEMS

MULTI DIRECTIONAL BALANCED FLUE SYSTEMS

Information on balanced flue system configurations.

FIREBIRD ENVIROMAX BALANCED FLUE SYSTEMS

Specific details on Firebird's balanced flue systems.

OIL SUPPLY

OIL STORAGE TANK SITING

Guidelines for safely positioning oil storage tanks.

FLEXIBLE OIL PIPE(S)

Proper use and containment of flexible oil pipes.

SINGLE PIPE SYSTEM

Setup and requirements for single pipe oil supply.

OIL SUPPLY

TWO PIPE SYSTEMS

Setup and requirements for two pipe oil supply.

TIGERLOOP SINGLE PIPE SYSTEMS

Using a Tigerloop for single pipe oil feed.

FIRE VALVES

Importance and installation of fire valves.

REGULATIONS & STANDARDS

Compliance with building regulations for oil tanks.

BURNER

DIESEL SETTINGS FOR FIREBIRD C BOILER RANGE

Factory settings for burner performance.

Burner Commissioning Steps

Step-by-step guide for burner commissioning.

BURNER

RIELLO BURNER SPECIFICATION

Technical specifications of the Riello burner.

HYDRAULIC SYSTEM

Details on pump and pipework systems.

WARNING

Critical warnings for hydraulic systems.

SINGLE PIPE SYSTEM

Specifics of the single pipe hydraulic system.

TWO PIPE SYSTEM

Specifics of the two pipe hydraulic system.

PRIMING PUMP

Procedure for priming the pump.

ELECTRODE SETTING

Instructions for setting the electrodes.

BURNER - FAULT FINDING

Fault Finding Logic

Troubleshooting flowchart for burner control box issues.

NOTES

Important notes for accurate troubleshooting.

BURNER - SPARE PARTS

DIESEL - LIGHT OIL BURNERS

Illustrated spare parts list for diesel burners.

BURNER - SPARE PARTS

KEROSENE - LIGHT OIL BURNERS

Illustrated spare parts list for kerosene burners.

SERVICING

ANNUAL SERVICING REQUIREMENT

Requirement for annual servicing by qualified engineers.

PRE-SERVICE CHECKS

Checks to perform before commencing service.

OIL TANK SERVICING

Servicing procedures for the oil tank.

BOILER SERVICING

Servicing procedures for the boiler itself.

BURNER SERVICING

Servicing procedures for the burner.

SERVICING CHECK LIST

Service Checklist

A checklist for recording annual service details.

COMMISSIONING

Boiler Passport Golden Rules

Key rules for warranty validation via passport.

HOUSEHOLDER RESPONSIBILITIES

Householder's responsibilities for servicing and warranty.

INSTALLER RESPONSIBILITIES

Installer's responsibilities for installation and commissioning.

COMMISSIONING

ATTENTION

Important notice regarding installer responsibilities.

INSTALLERS RESPONSIBILITY

Reinforces installer responsibility for proper commissioning.

1. OIL TANK

Oil tank related procedures for commissioning.

2. THE BURNER

Burner related procedures for commissioning.

3. THE BOILER

Boiler related procedures for commissioning.

COMMISSIONING

Time Switch and Thermostat Checks

Checks for time switch and thermostat operation.

Power Reconnection and Lock-out Checks

Steps for power reconnection and lock-out checks.

Burner Flame Inspection

Visual inspection of the burner flame.

CO2 Reading and Adjustment

Performing CO2 reading and adjustment.

HANDING OVER

Process for transferring the system to the householder.

COMMISSIONING RECORD

Documentation required for commissioning.

COMMISSIONING

Recommended Commissioning Practice

Recommendation for using qualified engineers.

Installer Warranty Responsibility

Emphasis on installer's responsibility for warranty.

FUEL OIL VERIFICATION

Crucial step to ensure correct grade fuel oil is supplied.

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