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Firepower FP-18 User Manual

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Manual No. 0-2692
April 26, 2000
Service Manual
A-02032
Includes:
• 12 Amp Power Supply
• PCH-10 Torch with Leads
• Work Cable with Clamp
• Input Power Cable
For Model:
• 120VAC 60Hz
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Firepower FP-18 Specifications

General IconGeneral
BrandFirepower
ModelFP-18
CategoryWelding System
LanguageEnglish

Summary

General Information

Notes, Cautions, Warnings

Explains the meaning of "NOTE", "CAUTION", and "WARNING" used in the manual for clarity.

Important Safety Precautions

Covers critical safety aspects including electric shock, fire, noise, and arc rays to prevent injury and damage.

Publications

Lists relevant standards and documents for further information on safety and practices.

Note, Attention et Avertissement

French terms for "note", "attention", and "warning" and their classifications.

Precautions De Securite Importantes

French section detailing safety precautions for operation and maintenance.

Documents De Reference

French list of reference standards for safety and procedures.

Declaration of Conformity

Statement of Warranty

Introduction

Scope Of Manual

Defines the purpose and intended audience of the service manual.

General Service Philosophy

Highlights key principles for supporting equipment application and operation effectively.

Service Responsibilities

Details the expected responsibilities of service technicians and customers.

Technical Specifications

Provides detailed technical specifications for the plasma cutting system.

Service Troubleshooting

Introduction

Introduces the section on diagnosing and isolating faulty subassemblies in the plasma cutter.

Periodic Inspection & Maintenance

Refers to the operating manual for routine inspection and maintenance procedures.

Common Cutting Faults

Lists common issues encountered during plasma cutting operations and their potential causes.

Common Operating Problems

Describes typical operational issues related to the compressor, power source, and torch.

Troubleshooting Guide

Explains the methodology and format of the troubleshooting guide.

Repairs & Replacement Procedures

General Information

Provides general guidance and notes applicable to all repair and replacement procedures.

Removing Cover/Handle

Step-by-step instructions for removing the unit's cover and handle for access.

Torch Head Assembly Replacement

Detailed procedure for replacing the torch head assembly.

Torch Switch Only Replacement

Instructions for replacing only the torch switch component.

Air Compressor Replacement

Procedure for removing and replacing the internal air compressor.

Capacitor Replacement

Steps for safely replacing the unit's capacitor.

Control PC Board Replacement

Instructions for removing and installing the main control printed circuit board.

Power Relay Replacement

Procedure for replacing the power relay component.

ON/OFF Power Switch Replacement

Steps for replacing the main power ON/OFF switch.

Fan Replacement

Procedure for replacing the cooling fan unit.

Diode Bridge Rectifier Replacement

Instructions for replacing the diode bridge rectifier.

Resistor Replacement

Guide for replacing internal resistors, noting differences.

Transformer/Ferrite Core Assembly Replacement

Procedure for replacing the transformer and ferrite core assembly.

Parts List

Returns

Instructions for returning parts for service or warranty claims.

Parts Replacement

Lists main system configurations and torch/leads assemblies available for purchase.

Power Supply Replacement Parts

Detailed itemized list of replacement parts for the power supply.

Torch Replacement Parts

Detailed itemized list of replacement parts for the torch assembly.

Appendices

Leads Connections

Diagram illustrating the correct connections for torch leads and other wiring.

Interconnecting Diagram

Electrical schematic detailing interconnections for Rev C units.

Interconnecting Diagram

Electrical schematic detailing interconnections for Rev D and later units.

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