Flint & Walling PB1014S101 - User Manual

1
© 2020 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755
flintandwalling.com
Description
Pressure booster pumps increase water pressure from city mains or private water systems.
Applications include providing high water pressure for washing buildings, dairy walls or
floors, hog parlors, poultry houses, rinsing or spray cooling equipment, lawn sprinkling and
insecticide spraying.
Single-phase models are equipped with a capacitor start, thermal protected motor. Three-
phase models require separate overload protection.
Unpacking
When unpacking the unit, inspect
carefully for any damage that may have
occurred during transit.
NOTE: Use pump with clear water only.
132934 F
Pressure Booster Pumps
Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain
instructions for future reference.
IL0391B
3.88
3.25 "C"
"F"
3.75
9.75
1-1/2 & 2HP 1Ø TEFC
ALL 3HP 1Ø
6.50
7.15
4.88
TEFC ONLY
5.28
2 & 3HP
1Ø TEFC ONLY
1.44
"H" INLET
"J" DISCHARGE
Figure 1
Pump Dimensions 60 Hz Chart A
HP GPM Stage “C”
F
H J
F&W
TEFC
1 Phase 3 Phase
1/3 5 8 10.19 19.81 - - .75 .75
1/3* 5 8 10.19 20.06 22.04 - .75 .75
1/2 5 12 13.38 23.25 23.23 24.10 .75 .75
1/2* 5 14 14.97 25.34 26.82 25.69 .75 .75
3/4 5 16 16.54 26.91 28.77 27.51 .75 .75
3/4 7 12 13.38 23.75 25.61 24.35 .75 .75
3/4* 7 14 14.97 25.84 27.20 25.94 .75 .75
1 10 14 16.31 27.18 29.16 28.02 .75 .75
1-1/2 10 16 18.13 29.62 31.48 30.07 .75 .75
1* 10 20 21.69 33.18 34.54 33.40 .75 .75
1* 10 22 23.50 34.99 36.35 35.21 .75 .75
1* 10 23 24.38 35.87 37.73 36.09 .75 .75
2 19 14 17.89 29.88 32.12 30.87 .75 .75
1-1/2* 19 20 24.06 36.05 37.41 36.00 .75 .75
2* 19 22 26.13 38.12 40.36 39.11 .75 .75
2 27 11 15.38 27.37 29.61 28.36 1.00 1.00
3 27 14 18.50 30.49 33.85 33.35 1.00 1.00
2* 27 17 21.59 33.58 35.82 34.57 1.00 1.00
3 27 17 21.59 33.74 - - 1.00 1.00
2 35 6 13.94 25.93 28.17 26.92 1.00 1.00
3 35 8 17.13 29.12 32.48 31.98 1.00 1.00
1-1/2* 35 8 17.13 29.12 30.48 29.07 1.00 1.00
3* 35 14 26.86 38.85 42.21 41.71 1.00 1.00
*50Hz

Flint & Walling PB1014S101 Specifications

General

Model	PB1014S101
Category	Water Pump
Horsepower	1 HP
Voltage	115/230V
Max Flow Rate	25 GPM
Pump Housing Material	Cast Iron
Phase	Single Phase
Impeller Material	Noryl
Discharge Size	1.25 in
Suction Lift	25 ft
Switch Type	Pressure Switch

Summary

Pressure Booster Pumps

Description

Explains the function and applications of pressure booster pumps, including single-phase and three-phase models.

Performance Specifications

Single Phase Motor Data 60 Hz

Single Phase Motor Data 50 Hz

General Safety Information

Safety Alert Symbols and Warnings

Explains safety symbols (Danger, Warning, Caution) and provides critical safety precautions.

Installation Procedures

Pump Installation Guidelines

Covers proper pump mounting, foundation, and ensuring the system is air and water tight.

Pressure Boost Systems Setup

Wiring Diagrams

Single Phase Wiring

Wiring diagrams for single-phase motors, including dual-voltage and single-voltage configurations.

Grounding Procedures

Essential steps and warnings for properly grounding the pump motor for electrical safety.

Three Phase Wiring

Three Phase Motor Wiring

Operation and Motor Protection

Pump Operation Requirements

Guidelines for operating the pump, including priming, valve usage, and avoiding dry running.

Motor Protection Features

Maintenance and Pump Disassembly

Pump Disassembly Steps

Mechanical Seal Replacement

Mechanical Seal Installation

Troubleshooting Chart

Pump Operation Issues

Lists common pump problems like failure to start, low output, and noise with possible causes and solutions.

Pump Leaks and Noise

Addresses specific issues such as pump leaks at the shaft or worn o-rings and causes of excessive noise.