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Flowserve WDX R/C User Manual

Flowserve WDX R/C
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Flowserve WDX R/C Specifications

General IconGeneral
BrandFlowserve
ModelWDX R/C
CategoryWater Pump
LanguageEnglish

Summary

1 Introduction and Safety

1.1 General

General information about the manual and product use.

1.2 CE Marking and Approvals

Information on CE marking and relevant directives for equipment safety.

1.6 Safety

1.6.1 Summary of Safety Markings

Explains the different safety symbols used in the manual.

1.6.3 Safety Action

Actions to prevent injury and equipment damage, including specific dangers.

1.6.4 Products Used in Potentially Explosive Atmospheres

1.6.4.1 Scope of Compliance

Compliance requirements for ATEX equipment and zones.

1.6.4.2 Marking

Example of ATEX equipment marking and its components.

1.6.4.3 Avoiding Excessive Surface Temperatures

Ensuring equipment temperature class suits hazard zone and liquid temp limits.

1.6.4.4 Preventing the Build Up of Explosive Mixtures

Measures to prevent explosive mixtures, e.g., proper filling and venting.

1.6.4.5 Preventing Sparks

Measures to prevent sparks from mechanical contact or static charge.

1.6.4.6 Preventing Leakage

Ensuring pump is used for approved liquids and preventing hazardous leaks.

1.6.4.7 Maintenance to Avoid the Hazard

Correct maintenance practices to avoid explosion hazards.

1.8 Specific Machine Performance

1.9 Noise Level

2 Transport and Storage

2.2 Handling

General instructions and safety precautions for handling pumps and components.

2.3 Lifting

2.3.1 Slinging of Motor Pump Units

Guidelines for safely lifting motor pump units, including safety equipment.

3 Pump Description

3.1 Configurations

Overview of WDX pump types and their configurations.

3.3 Design of Major Parts

3.3.1 Pump Casing

Description of pump casing design, sealing, and pressure containment.

3.5 Performance and Operating Limits

3.5.1 Minimal Flow

Specifies minimum continuous flow rates based on temperature.

3.5.2 Clearance Data

Table showing nominal clearances for various pump sizes and materials.

3.6 Coverage Charts

3.3.1 2970 min¯¹ (50 Hz): Coverage Charts (Q, H)

Performance curves showing flow vs head at 2970 RPM.

4 Installation

4.1 Location

Guidelines for selecting a suitable location for pump installation.

4.3.2 Positioning on Foundation

Steps for correctly positioning and levelling the pump unit on its foundation.

4.5 Initial Alignment

4.5.2 Alignment Methods

Detailed procedures for checking and performing pump-driver alignment.

4.6 Piping

4.6.1 Suction and Discharge Pipework

Guidelines for suction and discharge pipework design and installation.

4.6.2 Suction Piping

4.8 Electrical Connections

4.8.1 Safety Conditions About Electrical Connections

Safety precautions for electrical connections by qualified personnel.

5 Commissioning, Start-Up, Operation and Shutdown

5.1.2 Oil Lubrication

Details on oil lubrication systems, level maintenance, and oil type.

5.2 Pump Lubricants

5.2.1 Recommended Oil Lubricants

Table of recommended oil lubricants and their characteristics.

5.3 Direction of Rotation

5.6 Starting the Pump

5.7 Running the Pump

5.7.5 Normal Vibration Levels, Alarm and Trip

Guidelines for vibration monitoring and alarm/trip settings.

5.8 Stopping and Shutdown

5.9 Hydraulic, Mechanical and Electrical Duty

5.9.4 Net Positive Suction Head (NPSHA)

Explanation of NPSHA and NPSHR requirements to prevent cavitation.

6 Maintenance

6.2 Maintenance Schedule

Recommended schedule and steps for routine pump maintenance.

6.2.1 Routine Inspection (Daily/Weekly)

6.2.3 Re-lubrication

6.2.3.1 Oil Lubrication

Guidelines for maintaining oil level and changing oil for bearings.

6.2.5 Gland Packing

6.2.5.1 Pump Fitted with a Packed Gland

Maintenance for packed glands, including tightening and replacement.

6.3 Spare Parts

6.3.1 Ordering of Spares

Information required for ordering replacement parts from Flowserve.

6.8 Disassembly

6.8.2 Dismantling Antifriction Thrust Bearing

6.8.2.1 Oil Lubricated Bearings

Steps for dismantling oil-lubricated antifriction thrust bearings.

6.8.3 Dismantling Radial Bearing

6.8.3.1 Antifriction Bearings (WDXR and WDXC)

Steps for dismantling antifriction bearings in WDXR and WDXC.

6.8.4 Dismantling Shaft Sealing

6.8.4.1 Mechanical Seal

Notes on replacing mechanical seals, requiring bearing assembly disassembly.

6.8.5 Dismantling of Balancing Drum and Ring

6.8.5.1 Variants WDXR/E/S

Steps for dismantling balancing drum and ring in WDXR/E/S variants.

6.9 Inspection of Components

6.9.1 Precision Surfaces

Checking precision surfaces for damage, corrosion, or misalignment.

6.10 Assembly

7 Faults; Causes and Remedies

8 Parts Lists and Drawings

8.1 Sectional Drawings, WDXR Grease Lubricated Uncooled

Detailed sectional drawing of WDXR grease lubricated, uncooled pump.

8.2 Sectional Drawings, Variants

8.2.1 WDXE and WDXS

Sectional drawings for WDXE and WDXS pump variants.

8.3 Sectional Drawings, Other Details

8.3.1 Wear Rings

Detailed drawings of wear rings for pump components.

8.4 Sectional Drawings Part List

9 Certification

10 Other Relevant Documentation and Manuals

10.1 Supplementary User Instructions

Information on additional user instructions for drivers, instrumentation, etc.

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