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Flowserve 12M264 User Manual

Flowserve 12M264
60 pages
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M Slurry Pump
Standard and Severe Duty (includes MX & MS options)
PCN=71569241 – 02/08 (E)
Installation
Operation
Maintenance
Компания ПромХимТех-
официальный дистрибьютор
насосов Flowserve
www.promhimtech.ru
Тел. 8 800 250-01-54
e-mail: zakaz@promhimtech.ru

Table of Contents

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Flowserve 12M264 Specifications

General IconGeneral
BrandFlowserve
Model12M264
CategoryWater Pump
LanguageEnglish

Summary

Introduction and Safety

1.1 General Information

General guidance on keeping instructions with the product and product quality.

1.2 CE Marking and Approvals

Requirements for CE marking directives applicable to machinery and equipment.

1.3 Disclaimer and Copyright

Information on reliability, accuracy, limitations, and reproduction rights of the instructions.

1.5 Duty Conditions

Product selection based on purchaser order specifications and suitability for application.

1.6 Safety Guidelines

General safety instructions, warning symbols, and personnel qualifications.

1.7 Nameplate and Warning Labels

Information on nameplates and various warning labels for safe operation.

1.8 Specific Machine Performance

Details on performance parameters and operating data for the pump.

1.9 Noise Level Considerations

Guidance on pump noise levels, measurement, and considerations for health and safety.

Transport and Storage

2.1 Consignment Receipt and Unpacking

Procedures for checking equipment upon receipt and reporting any discrepancies or damage.

2.2 Handling Guidelines

Guidelines for safely handling boxes, crates, pallets, and cartons for pumps.

2.3 Lifting Instructions

Instructions for lifting pump sets using cranes and trained personnel.

2.4 Storage Recommendations

Recommendations for short-term and long-term storage of pumps to prevent damage.

2.5 Recycling and End of Product Life

Procedures for environmentally acceptable recycling and disposal of the product and its parts.

Pump Description

3.1 Configurations

Description of M Slurry pumps, their standard features, and optional configurations.

3.2 Name Nomenclature

Explanation of how pump names identify construction features and options.

3.3 Design of Major Parts

Detailed description of the pump casing, impeller, shaft, and other key components.

3.4 Performance and Operating Limits

Data on operating limits, speed-torque curves, and maximum working pressures.

3.5 Engineering Data

Tables detailing engineering data, materials of construction, and dimensions.

Installation

4.1 Location Requirements

Guidelines for selecting an appropriate location for pump installation, considering access and ventilation.

4.2 Part Assemblies and Motor Mounting

Information on motor supply and the installer's responsibility for assembly and alignment.

4.3 Foundation Design and Support

Requirements for pump and driver foundations, including size, mass, and foundation bolts.

4.4 Baseplate Installation and Initial Levelling

Procedures for installing the baseplate, cleaning, initial levelling, and securing foundation bolts.

4.5 Initial Shaft Alignment

Procedures and importance of accurate shaft alignment for pump and driver.

4.6 Grouting Procedures

Step-by-step guide for grouting the pump and baseplate to ensure rigid support.

4.7 Piping Requirements

Guidelines for suction, discharge, and auxiliary piping to minimize losses and ensure proper operation.

4.8 Final Shaft Alignment Check

Final checks for shaft alignment after piping is connected, ensuring no pipe strain.

4.9 Electrical Connections

Safety requirements and considerations for electrical connections, including hazardous areas and EMC.

Commissioning, Start-Up, Operation and Shutdown

5.1 Lubrication Methods

Determining and implementing correct lubrication methods for the pump set.

5.2 Pump Lubricant Recommendations

Recommended oil and grease lubricants for various pump frames and operating conditions.

5.3 Direction of Rotation Check

Crucial step to ensure correct pump rotation direction before starting the motor.

5.4 Guarding Requirements

Importance of ensuring protective guards are securely fitted around the pump.

5.5 Priming and Auxiliary Supplies

Ensuring auxiliary systems are operational and the pump is properly primed before operation.

5.6 Starting the Pump Safely

Step-by-step instructions for safely starting the pump, including checks and precautions.

5.7 Running the Pump Correctly

Procedures for running the pump, including venting, gland adjustment, and mechanical seal checks.

5.8 Stopping and Shutdown Procedures

Safe procedures for stopping and shutting down the pump, including draining for frost protection.

5.9 Hydraulic, Mechanical, and Electrical Duty

Factors affecting pump performance and how changes in duty affect operation.

Maintenance

6.1 General Maintenance Responsibilities

Operator's responsibility for maintenance, safety, and personnel qualifications.

6.2 Maintenance Schedule and Checks

Recommended maintenance schedule, including checks for auxiliary systems, leaks, and bearing levels.

6.3 Spare Parts Ordering

Information required for ordering spare parts and ensuring compatibility.

6.4 Recommended Spares and Consumables

Lists of recommended spare parts and consumable items for start-up and extended operation.

6.5 Tools Required for Maintenance

List of typical tools required for pump maintenance and repair.

6.6 Fastener Torques

Table of recommended tightening torques for various bolt sizes and thread types.

6.7 Renewal Clearances

Importance of maintaining impeller axial clearance for pump efficiency.

6.8 Disassembly Procedures

Step-by-step instructions for safely dismantling pump components.

6.9 Examination of Parts

Guidelines for inspecting parts after disassembly to ensure proper reassembly and operation.

6.10 Assembly Procedures

Step-by-step instructions for assembling pump components.

6.11 Impeller Axial Clearance Adjustment

Procedures for adjusting impeller axial clearance to ensure proper operation.

Faults, Causes and Remedies

7.1 System Troubleshooting

Table of probable causes and possible remedies for system-related pump faults.

7.1 Mechanical Troubleshooting

Table of probable causes and remedies for mechanical faults in pump operation.

7.1 Motor Electrical Problems

Troubleshooting common motor electrical problems affecting pump operation.

Parts List and Drawings

8.1 Standard Duties-Frames 1 & 2 Parts

Illustrated parts list and diagram for Standard Duty pumps, Frames 1 & 2.

8.2 Standard Duty-Frames 1 & 2 with Expeller Parts

Illustrated parts list and diagram for Standard Duty pumps with Expeller, Frames 1 & 2.

8.3 Standard Duty Frame 3 & 4 Parts

Illustrated parts list and diagram for Standard Duty pumps, Frames 3 & 4.

8.4 Standard Duty Frame 3 & 4 with Expeller Parts

Illustrated parts list and diagram for Standard Duty pumps with Expeller, Frames 3 & 4.

8.5 Severe Duty-Frames 2,3 & 4 Parts

Illustrated parts list and diagram for Severe Duty pumps, Frames 2, 3 & 4.

8.6 Severe Duty-Frames 3&4 with Expeller Parts

Illustrated parts list and diagram for Severe Duty pumps with Expeller, Frames 3 & 4.

8.7 Severe Duty-Frames 5&6 Parts

Illustrated parts list and diagram for Severe Duty pumps, Frames 5 & 6.

8.8 Severe Duty-Frame 5&6 with Expeller Parts

Illustrated parts list and diagram for Severe Duty pumps with Expeller, Frames 5 & 6.

Certification

9 Certification Details

Information on certificates provided for CE marking and ATEX compliance.

Other Relevant Documentation and Manuals

10.1 Supplementary User Instructions

Details on supplementary instructions for pump sets, drivers, and control components.

10.2 Change Notes

Information on changes agreed with Flowserve Pump Division and their maintenance.

10.3 Additional Sources of Information

References to additional manuals, standards, and resources for further information.

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