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Flowserve CS - User Manual

Flowserve CS
20 pages
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®
Pump Division
Type: CS
CENTRIFUGAL PUMPS
USER INSTRUCTIONS:
INSTALLATION, OPERATION, MAINTENANCE
User Instructions 923CS036E001 – 08/03
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Flowserve CS Specifications

General IconGeneral
TypeCentrifugal
Applicationirrigation
Operating Temperature-20°C to +120°C
Impeller TypeClosed or semi-open
Casing MaterialCast iron, stainless steel
MaterialCast iron, stainless steel

Summary

Introduction and Safety

General Safety Instructions

General safety guidance and placement of instructions.

CE Marking and Approvals

Legal requirement for CE marking directives and approvals.

Disclaimer and Reliability

Information reliability, parts, and accuracy disclaimer.

Copyright Notice

Reproduction and transmission restrictions for instructions.

Duty Conditions and Suitability

Product selection based on purchase order and service conditions.

Safety Guidelines and Markings

Explains safety symbols and personnel requirements.

Summary of Safety Markings

Explanation of safety symbols (Danger, Warning, Caution, Ex).

Personnel Qualification and Training

Requirement for qualified personnel for operation and maintenance.

Safety Actions and Precautions

Conditions and actions to prevent injury and damage.

Detailed Safety Warnings and Precautions

Specific hazards, operational safety, maintenance safety, and component handling.

Products for Potentially Explosive Atmospheres (ATEX)

Critical safety for specific environments.

Scope of Compliance

Using equipment appropriate for the zone and checking certifications.

Marking

Explanation of ATEX equipment marking and classification.

Avoiding Excessive Surface Temperatures

Ensuring equipment temperature class suits the hazard zone.

Preventing Explosive Mixtures

Ensuring pump is filled, vented, not run dry, and good ventilation.

Preventing Sparks

Coupling guards, earth contact, avoiding static charge.

Preventing Leakage

Using correct liquids, avoiding pressure buildup, monitoring seals.

Maintenance for Hazard Avoidance

Using correct tools and materials for maintenance in hazardous areas.

Warning Label Information

Warning label content about liquid fill and reading instructions.

Specific Machine Performance Data

Performance data supplied separately to the purchaser.

Noise Level Considerations

Attention to noise levels, exposure limits, and mitigation.

Transport and Storage

Consignment Receipt and Unpacking

Checking for completeness and damage upon receipt.

Handling

Procedures for unloading boxes, crates, pallets using forklifts or slings.

Lifting

Safe lifting procedures, personnel qualification, and equipment rigging.

Storage Guidelines

Precautions to protect the pump from deterioration during extended storage.

Rust Preventive

Methods for applying and removing rust preventive coatings.

Extended Storage Requirements for Horizontal Pumps

Precautions to protect the pump from deterioration during extended storage.

General Extended Storage Precautions

Procedures to prevent deterioration during extended storage.

Storage Area Considerations

Considerations for selecting a suitable storage area.

Preferred Dry Storage Procedures

Periodic inspection schedule and methods for stored equipment.

Six Months Prior To Installation Inspection

Flowserve representative inspection prior to installation.

One Month Prior To Installation Inspection

Final inspection by Flowserve representative before installation.

Non-Preferred Wet Storage Procedures

Procedures for storing installed and wetted pumps.

Driver Storage Requirements

General requirements for storing pump drivers.

Recycling and End of Product Life

Environmental guidelines for recycling and disposal of parts.

Pump Description

Configurations

Description of different pump configurations.

Name Nomenclature

Identification of component names and their numbering.

Design of Major Parts

Detailed description of major pump components.

Shaft

Description of the shaft material, stresses, grinding, and polishing.

Sealing - Stuffing Box Housings

Details on stuffing box housings, sealing, and maintenance.

Impellers and Wear Rings

Description of impellers, wear rings, and their mounting.

Discharge Casing

Description of the discharge casing, nozzle, and flange.

Balancing Device

Explanation of the axial balance mechanism.

Bearings

Description of bearing type, lubrication, and angular contact bearings.

Pump Pedestals

Role of pump pedestals in alignment.

Performance and Operating Limits

Product selection based on purchase order specifications.

Installation Guide

Location

Selecting pump location for access, ventilation, and maintenance.

Prior to Installation; Operation

Reading user instructions and related documentation.

Foundation

General guidelines for foundation design and installation.

Foundation Bolt Arrangement

Recommended foundation bolt arrangement and installation details.

Baseplate Installation

General considerations and leveling for baseplate installation.

General Baseplate Installation Considerations

Requirements for foundation rigidity and structural resonance.

Leveling the Baseplate

Procedure for leveling the baseplate using screws and checks.

Equipment Mounting

Pump mounting on baseplate and driver mounting.

General Equipment Mounting Considerations

Pump mounting on baseplate and driver mounting.

Soft Foot Check

Checking for soft feet and allowable foot movement.

Vertical Thermal Rise Considerations

Allowing for thermal expansion during alignment.

Initial Shaft and Coupling Alignment

Critical steps for aligning pump and driver shafts.

General Alignment Considerations

Guidelines for shaft alignment according to API standards.

Types of Shaft Misalignment

Explanation of angular, offset, and combined misalignment.

Alignment Procedure

Steps for measuring and correcting shaft alignment.

Measure Gap

Setting axial gap between pump and driver shafts.

Preparations Before Alignment

Torquing hold-down bolts and fixing the machine before measuring.

Horizontal Alignment Adjustment

Methods for measuring and adjusting horizontal alignment.

Vertical Alignment Adjustment

Considering vertical thermal expansion for alignment.

Checking Coupling Alignment

Rechecking parallel and angular alignment of coupling faces and diameters.

Assembling Coupling

Assembling the coupling and installing the guard.

Rim and Face Data Sheet

Procedure and form for recording rim and face alignment data.

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