Flowserve CS User Manual

CS USER INSTRUCTIONS ENGLISH 10.06.77.10986 - 12/05
Page 2 of 66
CONTENTS
PAGE
Cover................................................................ 1
CONTENTS ..................................................... 2
INDEX .............................................................. 3
PREFACE ........................................................ 4
1 INTRODUCTION AND SAFETY .............. 4
1.1 General .................................................... 4
1.2 CE marking and approvals ....................... 4
1.3 Disclaimer ................................................ 4
1.4 Copyright.................................................. 5
1.5 Duty conditions......................................... 5
1.6 Safety....................................................... 5
1.7 Warning label ........................................... 9
1.8 Specific machine performance ................. 9
1.9 Noise level ............................................... 9
2 TRANSPORT AND STORAGE ................ 10
2.1 Consignment receipt and unpacking ........ 10
2.2 Handling................................................... 10
2.3 Lifting ....................................................... 10
2.4 Storage .................................................... 11
2.5 Recycling and end of product life ............. 13
3 PUMP DESCRIPTION ............................. 14
3.1 Configurations.......................................... 14
3.2 Name nomenclature................................. 14
3.3 Design of major parts ............................... 14
3.4 Performance and operating limits............. 15
4 INSTALLATION........................................ 16
4.1 Location ................................................... 16
4.2 Prior to installation / operation.................. 16
4.3 Foundation ............................................... 16
4.4 Arrangement of foundation bolt
in foundation............................................. 17
4.5 Baseplate installation ............................... 17
4.6 Equipment mounting ................................ 18
4.7 Vertical thermal rise of equipment ............ 18
4.8 Initial shafts / coupling alignment.............. 18
4.9 Checking coupling alignment ................... 20
4.10 Assembling coupling ................................ 20
4.11 Rim and face data sheet .................. 21 & 22
4.12 Grouting ................................................... 23
4.13 Suction strainer ........................................ 23
4.14 Piping ....................................................... 24
4.15 Final (installation) checks ......................... 27
4.16 Final alignment check............................... 27
4.17 Electrical connections............................... 27
4.18 Protection systems................................... 27
5 COMMISSIONING, START-UP,
OPERATION AND SHUTDOWN.............. 28
5.1 Commissioning......................................... 28
5.2 Pre-operational checks............................. 28
5.3 Lubrication ............................................... 29
5.4 (Shaft) Sealing ......................................... 32
5.5 Bearings................................................... 32
5.6 Initial start-up procedure........................... 33
5.7 Operating checks ..................................... 34
5.8 Normal start-up ........................................ 35
5.9 Securing the pump ................................... 35
5.10 Hydraulic, mechanical and electrical duty. 36
6 MAINTENANCE ....................................... 37
6.1 Security .................................................... 37
6.2 Preventive maintenance schedule............ 37
6.3 Disassembly and rebuilding...................... 39
6.4 Torque values........................................... 39
6.5 Coupling ................................................... 39
6.6 (Shaft sealing) Packing............................. 40
6.7 Bearings ................................................... 42
6.8 (Shaft) Sealing.......................................... 49
6.9 Balance device ......................................... 52
6.10 Stuffing box housings ............................... 55
6.11 Major overhaul.......................................... 55
6.12 Tightening torques.................................... 60
6.13 Tools required .......................................... 61
7 FAULTS; CAUSES AND REMEDIES....... 62
8 DRAWINGS.............................................. 64
9 CERTIFICATION...................................... 65
10 OTHER RELEVANT DOCUMENTATION
AND MANUALS ....................................... 65
10.1 Supplementary user instruction manuals.. 65
10.2 Change notes ........................................... 65
10.3 Additional sources of information.............. 65
Back cover........................................................ 66

Flowserve CS Specifications

General

Brand	Flowserve
Model	CS
Category	Water Pump
Language	English