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Fluidmaster PerforMAX 400CAR3 - User Manual

Fluidmaster PerforMAX 400CAR3
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INSTALL WITH CONFIDENCE
QUICK Install Guide
400CAR3
PerforMAX
®
FILL VALVE & 3” FLAPPER
*See back page for important legal information.
SPANISH - Page 16
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Summary

GETTING STARTED

PARTS OVERVIEW

Lists and illustrates all components included in the fill valve and flapper kit for easy identification.

TOOLS NEEDED

Specifies the necessary tools required to perform the installation of the toilet repair kit.

STEP 1: PREPARE TANK

A: TURN OFF WATER

Instructions for shutting off the water supply to the toilet tank before beginning the installation.

B: DRAIN WATER

Guide on how to flush the toilet to remove most of the water from the tank.

C: SOAK UP EXCESS WATER

Details on using a sponge or towel to remove residual water from the toilet tank.

STEP 2: REMOVE OLD FILL VALVE

A: REMOVE CONNECTOR

Procedure for disconnecting the water supply connector from the bottom of the old fill valve.

B: REMOVE OLD LOCKNUT

Instructions for unscrewing and removing the locknut securing the old fill valve below the tank.

C: REMOVE OLD FILL VALVE

Steps to fully remove the old fill valve assembly, including refill tube and shank washer.

STEP 3: REMOVE OLD FLAPPER

A: REMOVE FLAPPER CHAIN

Guide on detaching the flapper chain from the toilet tank lever.

B: REMOVE FLAPPER FROM SEAT

Instructions for unhooking or lifting the old flapper from the flush valve seat.

STEP 4: INSTALL NEW FLAPPER

A: INSTALL NEW FLAPPER

Process for placing the new flapper onto the flush valve seat and securing it.

B: ATTACH FLAPPER CHAIN

Instructions for connecting the new flapper chain to the tank lever with proper slack.

STEP 5: ADJUST FILL VALVE HEIGHT

A: TWIST FILL VALVE TO ADJUST HEIGHT

Guidance on adjusting the fill valve height to ensure the correct water level in the tank.

STEP 6: INSTALL NEW FILL VALVE

A: INSTALL SHANK WASHER

Steps for placing the shank washer onto the fill valve shank, wide side up.

B: PUSH REFILL TUBE ONTO PORT

Instructions for connecting the refill tube to the fill valve's refill port.

C: ATTACH REFILL CLIP TO TUBE

Guide on securing the refill clip to the other end of the refill tube.

D: INSERT FILL VALVE

Process for positioning the fill valve in the tank, ensuring the refill tube faces the flush valve.

E: ATTACH REFILL CLIP TO OVERFLOW PIPE

Instructions for attaching the refill clip to the overflow pipe for proper water delivery.

F: INSTALL LOCKNUT

Steps for screwing the locknut onto the fill valve shank to secure it below the tank.

STEP 7: FINISHING STEPS

A: ATTACH WATER SUPPLY CONNECTOR

Procedure for connecting the water supply line to the new fill valve.

B: TURN ON WATER

Instructions for restoring water supply and checking for any leaks.

C: CHECK WATER LEVEL

Guidance on verifying the water level in the tank after filling and checking for leaks.

STEP 8: FINE-TUNE BOWL WATER LEVEL

A: CHECK TANK WATER LEVEL

Procedure to check if the tank water level is correctly set at roughly 1/2 inch below the overflow pipe.

B: ADJUST BOWL WATER LEVEL

Instructions on how to adjust the float to raise or lower the water level for optimal flushing.

STEP 9: FINE TUNE FLUSH

A: TEST FLUSH

Guidance on performing a test flush with toilet paper to assess flush performance.

B: ADJUST FOR EFFICIENT FLUSH

Steps to adjust the flapper dial to achieve the most efficient and effective flush.

C: FINAL SETTING

Instructions for setting the flapper dial to the final optimal position after testing.

STEP 10: FINE-TUNE BOWL WATER LEVEL

A: FILL BOWL WITH WATER

Process of adding a gallon of water to the bowl to establish a baseline water level.

B: MARK BOWL WATER LEVEL

Instructions for marking the water level in the bowl with a pencil for reference.

C: CHECK BOWL WATER LEVEL

Procedure to check if the water level in the bowl matches the marked line when the fill valve stops.

D: ADJUST BOWL WATER LEVEL

Guidance on adjusting the roller clamp to raise or lower the bowl water level.

E: REPEAT ADJUSTMENT AND CHECK

Instructions to repeat water level adjustments and checks until the correct level is achieved.

STEP 11: FLUSH THE TOILET

A: FLUSH THE TOILET

Final instruction to flush the toilet after all adjustments are complete and confirm satisfaction.

Summary

GETTING STARTED

PARTS OVERVIEW

Lists and illustrates all components included in the fill valve and flapper kit for easy identification.

TOOLS NEEDED

Specifies the necessary tools required to perform the installation of the toilet repair kit.

STEP 1: PREPARE TANK

A: TURN OFF WATER

Instructions for shutting off the water supply to the toilet tank before beginning the installation.

B: DRAIN WATER

Guide on how to flush the toilet to remove most of the water from the tank.

C: SOAK UP EXCESS WATER

Details on using a sponge or towel to remove residual water from the toilet tank.

STEP 2: REMOVE OLD FILL VALVE

A: REMOVE CONNECTOR

Procedure for disconnecting the water supply connector from the bottom of the old fill valve.

B: REMOVE OLD LOCKNUT

Instructions for unscrewing and removing the locknut securing the old fill valve below the tank.

C: REMOVE OLD FILL VALVE

Steps to fully remove the old fill valve assembly, including refill tube and shank washer.

STEP 3: REMOVE OLD FLAPPER

A: REMOVE FLAPPER CHAIN

Guide on detaching the flapper chain from the toilet tank lever.

B: REMOVE FLAPPER FROM SEAT

Instructions for unhooking or lifting the old flapper from the flush valve seat.

STEP 4: INSTALL NEW FLAPPER

A: INSTALL NEW FLAPPER

Process for placing the new flapper onto the flush valve seat and securing it.

B: ATTACH FLAPPER CHAIN

Instructions for connecting the new flapper chain to the tank lever with proper slack.

STEP 5: ADJUST FILL VALVE HEIGHT

A: TWIST FILL VALVE TO ADJUST HEIGHT

Guidance on adjusting the fill valve height to ensure the correct water level in the tank.

STEP 6: INSTALL NEW FILL VALVE

A: INSTALL SHANK WASHER

Steps for placing the shank washer onto the fill valve shank, wide side up.

B: PUSH REFILL TUBE ONTO PORT

Instructions for connecting the refill tube to the fill valve's refill port.

C: ATTACH REFILL CLIP TO TUBE

Guide on securing the refill clip to the other end of the refill tube.

D: INSERT FILL VALVE

Process for positioning the fill valve in the tank, ensuring the refill tube faces the flush valve.

E: ATTACH REFILL CLIP TO OVERFLOW PIPE

Instructions for attaching the refill clip to the overflow pipe for proper water delivery.

F: INSTALL LOCKNUT

Steps for screwing the locknut onto the fill valve shank to secure it below the tank.

STEP 7: FINISHING STEPS

A: ATTACH WATER SUPPLY CONNECTOR

Procedure for connecting the water supply line to the new fill valve.

B: TURN ON WATER

Instructions for restoring water supply and checking for any leaks.

C: CHECK WATER LEVEL

Guidance on verifying the water level in the tank after filling and checking for leaks.

STEP 8: FINE-TUNE BOWL WATER LEVEL

A: CHECK TANK WATER LEVEL

Procedure to check if the tank water level is correctly set at roughly 1/2 inch below the overflow pipe.

B: ADJUST BOWL WATER LEVEL

Instructions on how to adjust the float to raise or lower the water level for optimal flushing.

STEP 9: FINE TUNE FLUSH

A: TEST FLUSH

Guidance on performing a test flush with toilet paper to assess flush performance.

B: ADJUST FOR EFFICIENT FLUSH

Steps to adjust the flapper dial to achieve the most efficient and effective flush.

C: FINAL SETTING

Instructions for setting the flapper dial to the final optimal position after testing.

STEP 10: FINE-TUNE BOWL WATER LEVEL

A: FILL BOWL WITH WATER

Process of adding a gallon of water to the bowl to establish a baseline water level.

B: MARK BOWL WATER LEVEL

Instructions for marking the water level in the bowl with a pencil for reference.

C: CHECK BOWL WATER LEVEL

Procedure to check if the water level in the bowl matches the marked line when the fill valve stops.

D: ADJUST BOWL WATER LEVEL

Guidance on adjusting the roller clamp to raise or lower the bowl water level.

E: REPEAT ADJUSTMENT AND CHECK

Instructions to repeat water level adjustments and checks until the correct level is achieved.

STEP 11: FLUSH THE TOILET

A: FLUSH THE TOILET

Final instruction to flush the toilet after all adjustments are complete and confirm satisfaction.

Overview

This document provides a comprehensive guide for installing and fine-tuning the Fluidmaster 400CAR3 PerforMAX® Fill Valve and 3" Flapper, designed to optimize toilet flushing performance and water efficiency. The installation process is broken down into clear, sequential steps, ensuring that even individuals with limited plumbing experience can successfully upgrade their toilet system.

Function Description

The Fluidmaster 400CAR3 system is an advanced toilet repair kit that replaces both the fill valve and the flapper, two critical components for proper toilet operation. The PerforMAX® Fill Valve is engineered to provide a powerful flush while conserving water, offering adjustability for both tank and bowl water levels. This allows users to customize their toilet's performance to achieve an efficient flush without excessive water usage. The 3" flapper is designed to seal the flush valve opening, preventing leaks and ensuring that the tank refills correctly after each flush. Together, these components work in harmony to deliver a quiet, efficient, and reliable flushing experience. The system is particularly beneficial for toilets that experience weak flushes, continuous running, or slow refilling, as it addresses common issues associated with worn-out or inefficient original equipment. By providing precise control over water levels, the PerforMAX® system helps reduce water waste, contributing to lower utility bills and environmental sustainability.

Usage Features

The Fluidmaster 400CAR3 system is designed with user-friendly features that simplify both installation and ongoing adjustments.

  • Adjustable Fill Valve Height: The fill valve can be twisted to adjust its height, ensuring it fits various tank sizes and maintains the recommended 3" clearance above the overflow pipe. This adjustability is crucial for proper operation and prevents interference with other tank components.
  • PerforMAX® Fill Valve: This valve is specifically engineered for maximum performance, providing a strong flush while optimizing water usage. Its design aims to deliver a consistent and powerful flush every time.
  • Adjustable 3" Flapper: The flapper is designed to fit 3" flush valves and features an adjustable dial. This dial allows users to fine-tune the amount of water released into the bowl during a flush, enabling customization for different toilet models and desired flush strengths. A higher number on the dial typically means the flapper stays open longer, allowing more water to flush.
  • Bowl Water Level Adjustment Roller Clamp: This innovative feature allows for precise control over the bowl water level. By adjusting the roller clamp on the refill tube, users can increase or decrease the amount of water directed to the bowl, ensuring an optimal water level for a clean and efficient flush. This is particularly useful for toilets that struggle with maintaining an adequate bowl water level.
  • Tank Water Level Adjustment Screw: The fill valve includes a screw that allows users to fine-tune the tank water level. Turning the screw clockwise raises the float, increasing the tank water level, while turning it counter-clockwise lowers the float, decreasing the tank water level. This adjustment is critical for achieving the desired flush volume and water efficiency.
  • Easy Chain Attachment: The flapper chain is designed for simple attachment to the tank lever. The guide recommends leaving approximately 1/2 inch of slack in the chain, forming a small "j" shape, to ensure proper flapper operation without binding or premature opening. A quick tip is provided for easily adjusting the chain length by dangling it through the clip and pulling it until it snaps into place.
  • Refill Tube Clamp and Clip: The refill tube comes with a clamp and clip for secure attachment to the fill valve's refill port and the overflow pipe. This ensures that the refill tube remains in place and directs water effectively to the overflow pipe for bowl refill.
  • Water Supply Connector Compatibility: The system is designed to connect easily to the existing water supply connector, with instructions for hand-tightening to prevent overtightening and potential damage.
  • Visual Cues for Adjustment: The manual uses clear visual aids, such as diagrams showing water levels relative to the overflow pipe and illustrations of how to adjust the fill valve and flapper, making the adjustment process intuitive.
  • Troubleshooting for Water Levels: The guide provides specific instructions for addressing tank water levels that are too high or too low, as well as bowl water levels that do not match the desired mark, ensuring users can resolve common issues.
  • Test Flush Procedure: A dedicated step for testing the flush with toilet paper helps users verify the effectiveness of their adjustments and ensures the toilet is flushing properly.
  • Final Setting for Optimal Flush: The process guides users to find the most efficient flush setting by adjusting the flapper dial until the toilet is barely unable to flush paper, then moving it up one number for the final optimal setting.

Maintenance Features

While the Fluidmaster 400CAR3 system is designed for durability and long-term performance, the manual implicitly highlights several aspects that contribute to its maintainability and longevity.

  • Durable Materials: Fluidmaster products are generally known for their robust construction, using materials that resist corrosion and wear, which contributes to a longer lifespan and less frequent replacement.
  • Modular Design: The fill valve and flapper are distinct, replaceable components. This modularity means that if one part wears out, it can be replaced independently, rather than requiring a complete toilet overhaul. This simplifies future maintenance and reduces costs.
  • Easy Disassembly for Replacement: The installation steps, which involve removing old components, demonstrate the ease with which these parts can be detached and reattached. This design facilitates future replacements or repairs if needed.
  • Water Supply Connector Inspection: The manual explicitly advises inspecting the water supply connector for wear and tear during the removal of the old fill valve. This proactive maintenance tip helps prevent future leaks and property damage, emphasizing the importance of checking associated components.
  • Refill Tube Management: Instructions for cutting the refill tube if it's too long ensure a proper fit within the tank, preventing kinks or obstructions that could affect water flow and lead to inefficient operation. This attention to detail in installation contributes to long-term performance.
  • Hand-Tightening Recommendations: The emphasis on hand-tightening the locknut and water supply connector prevents overtightening, which can damage plastic threads and lead to leaks. This best practice extends the life of the components and prevents costly repairs.
  • Clearance Guidelines: The instructions regarding the fill valve's clearance from the overflow pipe and the float cup's clearance from tank walls and the tank lever are crucial for preventing interference that could cause wear or malfunction over time. Adhering to these guidelines ensures smooth operation and reduces stress on the components.
  • Overflow Pipe Adjustment: The note about adjusting the overflow pipe if it's too high (at least 1" below the tank lever hole) indicates that the system is designed to work optimally within specific configurations, and provides a solution for common compatibility issues, ensuring proper function and preventing potential overflow.
  • Regular Water Level Checks: The detailed steps for fine-tuning water levels encourage users to periodically check and adjust their toilet's settings. This ongoing attention can help identify and correct minor issues before they escalate, ensuring the system continues to operate efficiently.
  • Leak Prevention: The entire installation process, particularly the steps involving tightening connections and ensuring proper component placement, is geared towards preventing leaks. A leak-free system is fundamental to efficient operation and reduces water waste, which is a key aspect of maintenance.

In summary, the Fluidmaster 400CAR3 PerforMAX® Fill Valve and 3" Flapper system offers a robust solution for toilet repair and upgrade, focusing on efficiency, adjustability, and ease of use. Its design and accompanying instructions empower users to achieve optimal toilet performance with confidence.

Fluidmaster PerforMAX 400CAR3 Specifications

General IconGeneral
Product TypeToilet Fill Valve
Model Number400CAR3
MaterialPlastic
Adjustable HeightYes
Anti-SiphonYes
ColorWhite

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