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E1RL-F2-L-0-0
Fluke E1RL-F2-L-0-0 - User Manual
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Innovative High Temper
ature Infrared P
yrometers
Users Manual
PN 59511
Nov 2016, Rev.E1, 11/2016
© 2016 Fluke Proce
ss Instruments, All right
s reserved. Printed i
n Germany. Specificatio
ns subject to chang
e without notice.
All product names
are trademarks of th
eir respective companies.
2
Table of Contents
Main Page
Software Warranty
3
Table of Contents
5
Safety Instructions
13
Table 1: General Symbols
14
Product Description
15
Figure 1: Endurance® Model Identification Matrix
16
Theory of Operation for 2-Color Sensors
17
Partially Obscured Targets
17
Targets Smaller than Field of View
17
Emissivity and 1-Color (Single Wavelength) Measurements
17
Slope (2-Color Ratio) Measurements
18
Technical Data
19
General Specifications
19
Electrical Specifications
20
Measurement Specifications
21
Optical Specifications
22
Dimensions
23
Figure 2: Spot Size Chart
23
Figure 3: Dimensions of Endurance® Sensor
23
Figure 4: Dimensions of Endurance® Sensor in Air/Water-Cooled Housing Option
23
Scope of Delivery
24
Environment
24
Ambient Temperature
24
Atmospheric Quality
24
Electrical Interference
25
Installation
25
Mechanical Installation
25
Distance to Object
25
Sensor Placement (1-Color Mode)
25
Figure 5: Proper Sensor Placement in 1-Color Mode
25
Sensor Placement (2-Color Mode)
26
Figure 6: Sensor Placement in 2-Color Mode
26
Viewing Angles
27
Figure 7: Acceptable Sensor Viewing Angles
27
Aiming and Focusing
28
Figure 8: Sensor Eyepiece and Reticle
28
Electrical Installation
29
M16 12-Pin DIN Connector Signal Assignment
29
Figure 9: M16 12-Pin Connector (Left) and the Corresponding Cable Socket (Right)
29
Figure 10: M16 DIN Connector Signal Assignment
29
M12 4-Socket Lan/Ethernet Connector
30
Accessory Cables and Terminal Block
30
Figure 11: M12 Socket (Left) and the Corresponding Cable Plug (Right)
30
Figure 12: Ethernet Cable with M12 Plug and RJ45 Connector
30
Figure 13: M16 12-Conductor Shielded Cable with Colored Wire/Signal Assignments
31
Figure 14: M12 4-Conductor Shielded Cable with RJ45 on Counter Side
31
Power Supply
32
Computer Interfacing Via RS485 Link
32
Figure 15: Endurance® Series Labeled Terminal Block
32
Addressing the Endurance® Sensor in a RS485 Multidrop Network
33
Figure 16: USB/RS485 Converter
33
Device Control
34
Control Panel
34
The Object / Target Temperature Display (Green 7-Segment LED Type)
34
Figure 17: Control Panel
34
Figure 18: Upper Object/Target Temperature Display
34
The Screen / Menu Display
35
The LASER / LED / CAMERA Indicator LED (Red)
35
The Status Indicator LED (Green)
35
The 4 Control Panel Pushbuttons
35
Figure 19: Lower Screen / Menu Display
35
Figure 20: Upper LASER / LED /CAMERA Activation LED (Red)
35
Figure 21: Lower Status Indicator LED (Green)
35
The Control Panel Menu Structure and Their Associated Entries
36
Figure 22: Overview about the Menu Structure with Five (5) Sub-Menus
37
The INFORMATION MENU
38
Figure 23: the INFORMATION MENU with Sensor Type Related Variations
38
The CONFIGURATION MENU
40
Figure 24: the CONFIGURATION MENU with Sensor Type Related Variations
40
The UNIT SETUP MENU
42
Figure 25: the UNIT SETUP MENU with Sensor Type Related Variations
42
The INTERFACE MENU
45
Figure 26: the Static (Fixed) INTERFACE MENU
45
The ANALOG MENU
47
Figure 27: the Static (Fixed) ANALOG MENU
47
Signal Processing
48
Averaging
48
Peak Hold
48
Reset Peak Hold by Peak Hold Time Expiration
48
Figure 28: Averaging
48
Reset Peak Hold by External Trigger Signal
49
Figure 29: Peak Hold Reset by Peak Hold Time Expiration
49
Figure 30: Peak Hold Reset by External Trigger Signal
49
Signal Slope (Decay) in Case of Peak Hold Reset
50
Figure 31: Perpendicular Signal Drop (Default Mode)
50
Figure 32: Linear Signal Drop (Decay Mode)
50
Advanced Peak Hold
51
Valley Hold
51
Figure 33: Average Time Dependent Signal Drop (Averaging Mode)
51
Figure 34: Advanced Peak Hold
51
Advanced Valley Hold
52
Setpoint
52
Deadband
52
Figure 35: Valley Hold
52
Outputs
53
Analog Output (Current Loop)
53
Relay Outputs
53
Trigger
53
Figure 36: Deadband Example
53
Factory Defaults
54
Table 2: Factory Defaults
54
Device Options
55
Adjustable Focus (3 Focus Options Available)
55
Laser Sighting (Sighting Option L)
55
Figure 37: LASER Spot Size Indication
55
LED Sighting (Sighting Option D)
56
Video Sighting (Sighting Option V)
56
Air/Water Cooled Housing (Cooling Option 1)
56
Figure 38: LED Spot Size Indication
56
Avoidance of Condensation
57
Figure 39: Endurance® Head with Air/Water-Cooled Housing Option
57
PROFINET IO (Communication Option 1)
58
Description
58
Table 3: Minimum Device Temperatures [°C/°F]
58
I/O Device Configuration
59
Parameter Setting
59
Structure of the Input/Output Data
60
Diagnostics
61
ISO Calibration Certificate, Based on Dakks (German Accreditation Body)
62
Accessories
63
Electrical Accessories
63
Table 4: Electrical Accessories
63
High Temp. Multi-Conductor Cable with M16 Connector (E-2Ccbxx)
64
Low Temp. Multi-Conductor Cable with M16 Connector (E-2Cltcbxx)
65
Figure 40: High Temp. Multi-Conductor Cable with M16 Connector (E-2Ccbxx)
65
High Temp. Ethernet Cable with M12 Connector (E-Ethcbxx)
66
Figure 41: Low Temp. Multi-Conductor Cable with M16 Connector (E-2Cltcbxx)
66
Low Temp. Ethernet Cable with M12 Connector (E-Ethltcbxx)
67
Endurance® Terminal Block Accessory (E-TB)
67
Figure 42: High Temp. Ethernet Cable with M12, RJ45 Connector (E-Ethcbxx)
67
Figure 43: Low Temp. Ethernet Cable with M12, RJ45 Connector (E-Ethltcbxx)
67
Endurance® Terminal Block in a NEMA 4 Enclosure (E-TBN4)
68
24VDC, 1.2A Industrial Power Supply, DIN Rail Mount (E-SYSPS)
68
Figure 44: Endurance® Terminal Block (E-TB) with Wire Color Assignment
68
Figure 45: Endurance® Terminal Block in a NEMA 4 Enclosure (E-TBN4)
68
24VDC, 1.1A, 100-240VAC Power Supply in NEMA 4/IP65 Case (E-PS)
69
Figure 46: 24VDC, 1.2A Industrial Power Supply (E-SYSPS)
69
Poe Injector to Provide Power over a Single Ethernet Hub (E-POE)
70
Figure 47: 24VDC, 1.1A, 100-240VAC Power Supply in NEMA 4/IP65 Case (E-PS)
70
12-Socket DIN Cable Connector (E-2CCON) for Multi-Conductor Cable
71
Figure 48: Poe Injector to Provides Power over a Single Ethernet Hub (E-POE)
71
Figure 49: 12-Socket DIN Cable Connector (E-2CCON) for Multi-Conductor Cable
71
Modline5 Patch Cable Kit to Use Existing Modline5 Cables (E-M5PK)
72
USB to RS232/422/485 Converter (E-USB485)
72
Figure 50: Modline5 Patch Cable Kit to Use Existing Modline5 Cables (E-M5PK)
72
Figure 51: USB to RS232/422/485 Converter (E-USB485)
72
Mechanical/Optical Accessories for Endurance® Sensors Only
73
Table 5: Accessories for Endurance® Sensors Only
73
Figure 52: Extraction View of Endurance® Sensor with Mechanical Accessories
73
Air Purge Collar (E-AP)
74
Pipe Adapter to Attach Sighting Tubes (E-PA)
74
Figure 53: Air Purge Collar (E-AP)
74
Figure 54: Pipe Adapter to Attach Sighting Tubes (E-PA)
74
Mounting Nut (E-MN)
75
Fixed Bracket (E-FB)
75
Adjustable Bracket (E-AB)
75
Figure 55: Mounting Nut (E-MN)
75
Figure 56: Drawing and Photo of Fixed Bracket (E-FB)
75
Swivel Bracket (E-SB)
76
Figure 57: Adjustable Bracket (E-AB)
76
Figure 58: Swivel Bracket (E-SB)
76
Right Angle Mirror for Targets at Right Angles to Sensor Axis (E-RA)
77
Adapter Kit to Use Endurance® Sensors in Modline5 WJA (E-M5WJAK)
77
Figure 59: Right Angle Mirror for Targets at Right Angles to Sensor Axis (E-RA)
77
Figure 60: Adapter Kit to Use Endurance® Sensors in Modline5 WJA (E-M5WJAK)
77
Endurance® Universal Adapter Accessory (E-UAA)
78
Adapter Kit for Endurance® in WJ-5 Water Jacket Installations (E-AK-7)
78
Mounting Flange (E-MF-7)
78
Figure 61: Endurance® Universal Adapter Accessory (E-UAA)
78
Figure 62: Adapter Kit for Endurance® in WJ-5 Water Jacket Installations (E-AK-7)
78
Flange Adapter (E-MFA-7) to Allow Endurance® to Mount to E-MF-7
79
Replacement Glass End-Cap for Endurance® Sensors (E-ECAP)
79
Figure 63: Mounting Flange (E-MF-7)
79
Figure 64: Flange Adapter to Allow Endurance® to Mount to MF-7 (E-MFA-7)
79
Figure 65: Replacement Glass End-Cap for Endurance® Sensors (E-ECAP)
79
Protective Front Window, Including O-Ring (E-PW)
80
Polarizing Filter End Cap for Use in High Temperature Applic. (E-PFEC)
80
Figure 66: Protective Front Window, Including O-Ring (E-PW)
80
Figure 67: Polarizing Filter End Cap for Use in High Temperature Applic. (E-PFEC)
80
Thermojacket and Related Accessories
81
Imperial Unit Thermojacket Housing for Endurance® Sensors (E-TJ1)
81
Table 6: Thermojacket and Related Accessories
81
Table 7: Approximate Required Coolant Flow Versus Outside Ambient Temperature
82
Figure 68: Dimensions for the Thermojacket
82
Metric Unit Thermojacket Housing for Endurance® Sensors (E-TJ1M)
83
Mounting Flange for Thermojacket (E-MF)
83
Adjustable Mounting Base for Thermojacket (E-MB)
83
Figure 69: Mounting Flange for Thermojacket (E-MF)
83
Figure 70: Adjustable Mounting Base for Thermojacket (E-MB)
83
Blast Gate Assembly with Quartz Window, HT Model (E-GTQ)
84
Figure 71: Explosion View of the Adjustable Mounting Base (E-MB)
84
Adjustable Pipe Adapter Assembly (E-APA)
85
Figure 72: Dimensions of the Blast Gate Assembly
85
Figure 73: Mounting the Blast Gate Assembly
85
Mounting Flange for Use with Sighting Tubes (E-MST)
86
30Cm (12") Sighting Tube, Ceramic up to 1500°C/2730°F (E-STC12)
86
Figure 74: Adjustable Pipe Adapter (E-APA)
86
Figure 75: Mounting Flange for Sighting Tube (E-MST)
86
30Cm (12") Sighting Tube, Stainless Steel up to 800°C/1470°F (E-ST12)
87
Figure 76: Ceramic Sighting Tube (E-STC12)
87
Figure 77: Stainlless Steel Sighting Tube (E-ST12)
87
30Cm (12") Sighting Tube, Carbon Steel, 45° End Cut (E-BEESIGHT)
88
Extraction Tool to Remove Endurance® from Thermojacket (E-TJET)
88
Figure 78: Carbon Steel Sighting Tube with 45° End Cut (E-BEESIGHT)
88
Figure 79: Drawing and Picture of the Extraction Tool (E-TJET)
88
Flow Regulator Accessories
89
Water Flow Regulator for Water Cooling (E-WR)
89
Table 8: Flow Regulators for Use with Cooling/Purging Options
89
Figure 80: Extraction Tool (E-TJET) Attached to Endurance® M16 Connector
89
Air Purging Flow Regulator Assembly with Air Filter (E-AR)
90
Figure 81: Water Flow Regulator (E-WR)
90
Figure 82: Air Purging Flow Regulator with Air Filter (E-AR)
90
Cooling Air Flow Regulator, High Capacity (E-CAFR)
91
Figure 83: Dimensions of Cooling Air Flow Regulator
91
Programming Guide
92
Remote Versus Manual Considerations
92
Command Structure
92
Transfer Modes
93
Poll Mode
93
Burst Mode
93
Command List
94
Table 9: Command List
94
Table 10: Assignment of Error-Codes
96
Command Examples
97
Maintenance
97
Table 11: Command Examples
97
Troubleshooting Minor Problems
98
Fail-Safe Operation
98
Fail-Safe Error Codes (Displayed or Transmitted Via Electrical Interface)
98
Table 12: Troubleshooting
98
Analog Output Current Values in Dependence of Fail-Safe Error Codes
99
Table 13: Fail-Safe Error Codes
99
Table 14: Current Output Values in Accordance to an Error
99
Cleaning the Lens
100
Changing the Window
101
Addendum
102
Determination of Slope (for 2 - Color Operation)
102
Percentage of Allowed Signal Reduction
102
Figure 84: Model L Percentage of Allowed Signal Reduction
102
Determination of Emissivity (for 1-Color Operation)
103
Typical Emissivity Values
103
Figure 85: Model H Percentage of Allowed Signal Reduction
103
Table 15: Typical Emissivity Values (Metals)
104
Table 16: Typical Emissivity Values (Non-Metals)
104
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Fluke E1RL-F2-L-0-0 Specifications
General
Brand
Fluke
Model
E1RL-F2-L-0-0
Category
Measuring Instruments
Language
English
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