SHOP MANUAL
Paragraph 96
Fig. 157-Exploded view of
starting motor and solenoid
typical of 1100, 1110, 1200,
1310 and 1510 models,
1.
Housing
2.
Seal
3.
Lever
4.
Spring
5.
Solenoid
6. Retaining ring
7.
Stop
8. Pinion
9. Center plate
10.
Armature
11.
Field housing
12.
Brushes
&
plate
13.
Cover
14.
Washers
15.
Retaining ring
16.
Cover
Model 1300
96.
Refer to Fig. 160 for an exploded
view of starting motor. The starter
solenoid is enclosed in housing (5). To
check solenoid, connect wires (1,2 and
3-Fig. 161) to locations indicated. The
pinion should extend from housing. Dis-
connect wire (3) from terminal and pin-
ion should remain extended. If pinion
does not extend with all three jumper
wires connected or if pinion does not re-
main extended when wire (3) is discon-
nected, renew solenoid assembly.
Refer to the following specifications:
w
Fig. 158-Exploded view of
starting motor and solenoid
used on 1210 models.
1.
Plug
2.
Bushing
3.
Drive housing
4.
Lever
5.
Cover
(>.
Solenoid
7.
Cover
8. Thrust collar
9. RetaininK rin^
10.
(Mutch
&
pinion assy.
11.
Armature
12.
Field housing
13.
Spring
14.
Brush holder assy.
15.
Bushing
16.
Plug
17.
End frame
18.
Gasket
19.
Spring
20.
Retainer dip
21.
Cover
Armature Shaft Runout -
Maximum 0.1 mm
(0.004 in.)
Commutator Diameter -
Minimum 29 mm
(1.142 in.)
Commutator Insulation Depth -
Minimum 0.4 mm
(0.016 in.)
Brush Length -
Minimum
12
mm
(0.472 in.)
No-Load Bench Test
Current Draw 90 amps
Rpm 3500
Load Test 400 amps
Fig.
161
—Refer to text for checking starter
solenoid on 1300 modeis.
Fig. 159—Pinion dearance (C) can be checked
by connecting jumpers as shown between bat-
tery ground and starter housing
(1),
soienoid "S"
terminai and battery positive terminal (2) and
"M" terminai of solenoid to starter motor
ground
(3/.
Refer to text
Fig. 160-Exploded view of
starting motor used on 1300
models. ,
1.
Housing
2.
Seal
3.
Plunger rod
4.
Spring
5.
Solenoid assembly
6. Clutch
7.
Bearing
8. Bearing
9. Washer \
10.
Armature
11.
Field coil housing
12.
Brushes
13.
Retainer
14.
Rollers
15.
Gear
16.
Gear
17.
Ball
18.
Bearing
19.
Bearing
16
15,
13
57
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