3/ Assembly
6
Ford Bronco
®
Assembly
Your Ford Bronco
®
eBike has been fully
assembled and tested at the factory. The
bicycle is fully functional without any
further adjustments being made once
the assembly steps explained below
have been completed. After carrying out
assembly work, always do a test ride in an
unfrequented place or on a quiet road.
Before your first ride, carry out the
checks described in the section
“Know before you ride.”
On receiving your Ford Bronco
®
eBike,
carefully open the cardboard outer and
inner packaging using a box cutter or
knife with a very short blade. Never use
any kind of knife on the bike itself.
The packaging includes your partially-
assembled Bronco
®
eBike, with the
rear wheel already installed. The
front wheel is included in the product
packaging and must be installed.
In addition, the packaging includes
basic tools for use during assembly.
Unprofessional assembly can render the
bike unsafe. If you have any concerns
or are not comfortable assembling your
Ford Bronco
®
eBike, please contact our
support team for further assistance.
Tools Required
• Provided allen key multi-tool.
• Torque wrench.
Headset and handlebar adjustment
• Ensure stem bolts are loosened, then
ensure handlebar top cap is also loosened.
• Align the handlebar by looking straight
down at the stem portion and making sure
the stem is centered over the front fork.
• Ensure that no electrical cables or
hydraulic brake hoses are caught between
the handlebar and fork steerer tube.
• Tighten the headset top cap to 3-4Nm
using the supplied allen key (confirm
torque setting using a torque wrench).
• Ensure the stem remains aligned to
center of the front suspension fork.
• Next, tighten both handlebar stem bolts
to 5Nm (incrementally tightening top
and bottom bolts). Finally, tighten both
handlebar stem bolts to 6-8Nm.
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