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FRC InControl TGA300 User Manual

FRC InControl TGA300
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TGA300 Rev180405
1
PRESSURE GOVERNOR,
ENGINE MONITORING, AND
MASTER PRESSURE DISPLAY
MODELS: TGA300, TGA400
Document Number:
XE-TGA3PM-R0A
TGA300
TGA400
FIRE RESEARCH CORPORATION
www.reresearch.com
26 Southern Blvd., Nesconset, NY 11767
TEL 631.724.8888 FAX 631.360.9727 TOLL FREE 1.800.645.0074

Table of Contents

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FRC InControl TGA300 Specifications

General IconGeneral
CommunicationCAN, USB
Output Voltage5V DC
Operating Temperature70°C
ProtectionOvervoltage, Overcurrent
CertificationRoHS

Summary

INTRODUCTION

Overview of Governor

Overview of the all-in-one pressure governor and instrument panel using microprocessor technology.

Key System Features

Lists key features of the pressure governor and instrument panel, including J1939 CAN bus and programmable presets.

Specifications

Control Module Specifications

Details specifications for the control module, including power, current, dimensions, and unit of measure.

LED Bar Graph Parameters

Lists parameters displayed by LED bar graphs, such as engine oil pressure and battery voltage.

Pressure Sensor Specifications

Provides specifications for the discharge and intake pressure sensors, including model, range, and voltage.

GENERAL DESCRIPTION

Engine Compatibility

Lists engine types compatible with the pressure governor, including Cummins, Detroit Diesel, and Caterpillar.

System Components

Lists the components of the INControl pressure governor and instrument panel, including control module and sensors.

Controls and Indicators

Operator Controls

Details buttons and knobs for operating the governor and setting parameters.

Status Displays and LEDs

Describes LEDs for system status, engine warnings, and alarm suppression.

INSTALLATION

Install Control Module

Provides step-by-step instructions for mounting the control module and its dimensions.

Install Pressure Sensors

Instructions for mounting and connecting discharge and intake pressure sensors.

Install Optional Components

Details installation of buzzer, high-idle kit, and remote governor option.

OPERATION

Operator Controls and Settings

Explains how to use the INC/DEC buttons and control knob for settings.

Error Codes and Fault Warnings

Error Codes

Lists error codes, their message display, and probable causes.

Fault Warning Codes

Lists fault warning codes, descriptions, and factory default settings.

Pressure Mode Operation

System Capabilities and Settings

Details pressure mode, max RPM, and low pressure settings.

Valve Operation and Pressurized Supply

Explains valve control and operating from a pressurized source.

Low Water Conditions Response

Details governor response to 'Running Away From Water', 'Low Water', and 'No Supply Water'.

RPM Mode Operation

Governor Function and Controls

Explains RPM mode, pressure limits, and control usage for RPM settings.

Switching Between Operating Modes

Mode Transition Procedures

Describes how to switch between Pressure and RPM modes based on engine state.

RPM Limit with Discharge Pressure Less than 100 PSI

Configuration Parameter P221

Details the programming code P221 for setting the maximum RPM limit.

Remote Governor Option

Functionality and Programming

Explains the remote governor's functions and programming requirements.

Detailed Information

Accessing Monitored Data

Explains how to view detailed operating data like engine hours and temperatures via the MENU button.

High-Idle Function

Activation and Settings

Details how to activate the high-idle function and its factory setting.

Preset Settings Adjustment

Procedure for changing pre-programmed pressure or RPM settings.

PROGRAMMING

Available Program Functions

Lists program functions like revision number, date, time, and fault codes.

Accessing Program Features

Step-by-step guide to accessing and navigating program codes and settings.

Access Password Protected Programs

Calibration Password Entry

Details the password code 1111 for accessing calibration programs.

Operator Password Entry

Details the password code 1221 for changing limited program functions.

CALIBRATION

Enter Calibration Password

Instructions for entering the calibration password code 1111.

Calibration Codes Reference

Provides a quick reference for calibration codes C1, C2, and C3.

Pump Pressure Sensor Calibration

Procedure for self-calibrating discharge and intake pressure sensors.

Engine RPM Calibration

Procedure for calibrating engine RPM using a reference tachometer.

WIRING

Connectors and Cables Overview

Details the 12-pin connector pinout and basic wiring for the governor.

8-Pin Connector Wiring

Details the 8-pin connector pinout and its wiring connections.

Secondary Controller Wiring

Wiring details for connecting the secondary controller.

Pressure Sensor Wiring

3-Pin Connector Details

Wiring diagram and pinout for the 3-pin pressure sensor cable.

Common OEM Diagnostic Connector

9-Pin Connector Pinout

Diagram and pinout for the typical 9-pin Deutsch diagnostic connector.

Cummins Harness Connections

Cummins J1939 Interface

Details J1939 databus interface for Cummins engines, including calibration notes.

Detroit Diesel Harness Connections

Detroit Diesel J1939 Interface

Details J1939 databus interface for Detroit Diesel engines, including DDEC versions.

Navistar Harness Connections

Navistar J1939 CAN Bus Control

Wiring for J1939 CAN bus control on Navistar 12VXY engines.

Navistar / International Chassis Harness Connections

Navistar Engine Control Output

Wiring for engine control output via Body Builder J1939 Datalink.

Caterpillar Harness Connections

Caterpillar Engine Interface

Details PTO configuration and J1939 Speed Command for Caterpillar engines.

Ford Harness Connections

Ford J1939 Interface and SEIC

Details J1939 translator module, ODB-II connection, and SEIC interface for Ford vehicles.

Ford J1939 Translator Module Installation

Instructions for installing the J1939 translator module and harnesses.

Ford SEIC Wiring Details

Wiring diagrams for Stationary and Split Shaft Mode SEIC on Ford engines.

Mack Harness Connections

Mack J1939 CAN Bus Control

Shows J1939 CAN bus control wiring for V-MACK IV engines.

Scania Harness Connections—Type A

Scania Type A Interface and Wiring

Details BWS connector and shows J1939 CAN and RPM control wiring for Scania Type A.

Scania BCI Harness Connections—Type D

Scania Type D Interface and Wiring

Details BCI module and C493 connector, showing J1939 CAN wiring for Scania Type D.

Mercedes Harness Connections

Mercedes DDEC VI and Older Engines Wiring

Wiring for Mercedes DDEC VI and older engines, including J1939 CAN and throttle override.

Mercedes ACTROS Wiring

Details 6-pin optional connector inputs and wiring for ACTROS models.

John Deere Harness Connections

John Deere J1939 CAN Bus Control

Shows J1939 CAN bus control wiring for John Deere PowerTech engines.

MAN Harness Connections

MAN J1939 CAN Bus Control

Details J1939 CAN bus control wiring for MAN engines.

IVECO Harness Connections

IVECO CAN Bus Control Wiring

Wiring for CAN bus control on IVECO vehicles using EM and CANopen.

High-Idle Wiring

Activation and Circuit Diagram

Explains high-idle activation and provides a wiring schematic with diodes.

FLYBACK DIODE INFORMATION

Application and Circuit Examples

Explains the use of flyback diodes with inductive loads and provides circuit examples.

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