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Fresenius Medical Care 460018 User Manual

Fresenius Medical Care 460018
75 pages
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DRY ACID
DISSOLUTION UNIT
132 GALLONS (500 LITERS)
OPERATOR’S MANUAL
P/N 460018 REV. D
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Fresenius Medical Care 460018 Specifications

General IconGeneral
Device TypeHemodialysis Machine
CategoryMedical Equipment
ManufacturerFresenius Medical Care
Power Supply230 V AC, 50/60 Hz
Dialysate Flow Rate800 ml/min
Temperature Range35-39°C
DisplayLCD
Safety FeaturesBlood leak detection, air bubble detection, pressure monitoring

Summary

Dry Acid Dissolution Unit Operator's Manual

Fresenius Medical Care Product

Identifies the manufacturer and product line for the dissolution unit.

132 Gallons (500 Liters) Capacity

Specifies the unit's batch capacity and volume for mixing.

Important Safety Information

Safety Symbols and Their Meanings

Explains warning symbols and their significance for safe operation.

Unit Overview

Product Description and Purpose

Details the unit's design, function, and intended use.

Cycle Operations Overview

Summarizes the Rinse and Dissolution cycles and their stages.

Included Components List

Lists typical accessories and components provided with the unit.

Specifications and Installation

Environmental and Utility Requirements

Outlines necessary environmental conditions and utility connections.

Physical and Performance Specifications

Provides unit dimensions, weight, power, and water usage details.

Product Improvement Policy

Future Development and Upgrades

Describes the company's policy on product enhancements and modifications.

Safety Warnings and Cautions

General Operational Warnings

Covers critical safety alerts for unit operation and handling.

Specific Hazard Alerts

Highlights specific risks such as EMI, electrical shock, and improper mixing.

Control Panel and Cycle Program

Front Panel Interface Overview

Details the control panel layout, buttons, and indicator lights.

Dissolution Cycle Steps

Outlines the sequence of operations for the dissolution cycle.

Rinse Cycle Steps

Details the sequence of operations for the rinse cycle.

Unit Component Identification

External Unit Parts

Illustrates and labels the external components of the unit.

Internal Unit Parts

Illustrates and labels the internal components of the unit.

Unit Preparation for Operation

Pre-Operation Checklist

Lists essential checks before starting the unit.

Rinse Cycle Procedure

Initiating the Rinse Cycle

Steps required to start and prepare for the rinse cycle.

Rinse Cycle Operations Steps

Describes the sequence of fill, recirculate, and drain operations.

Spray Ball Inspection and Cleaning

Instructions for checking and maintaining the spray ball.

Dissolution Cycle Procedure

Pre-Cycle Setup and Checks

Ensures correct conditions before starting the dissolution cycle.

Adding Dry Acid Granules

Step-by-step guide for safely adding dry acid product.

Mixing and Deaeration Processes

Covers mixing, deaeration, final fill, and homogenization steps.

Specific Gravity Testing

Transfer Hose Flushing

Procedure to flush the transfer hose before specific gravity measurement.

Hydrometer and Cylinder Preparation

Steps for preparing the hydrometer and cylinder for accurate readings.

Measuring and Recording Specific Gravity

Details how to measure and document specific gravity values.

Transfer to Storage Tank

Concentrate Transfer Steps

Instructions for transferring the mixed concentrate to a storage tank.

Transfer to Individual Containers

Filling Individual Containers

Procedure for dispensing concentrate into individual containers.

Maintenance Procedures

Regular Visual Inspections

Daily checks to ensure unit integrity and safety.

Unit Cleaning Procedures

Guidelines for cleaning the unit's exterior surfaces.

Sodium Hypochlorite Disinfection

Process for disinfecting the unit using bleach.

Filter Maintenance and Replacement

Conditions and procedures for filter servicing.

Definitions and Terms

Indicator and Button Definitions

Explains the meaning of control panel indicators and buttons.

Technical Terminology Glossary

Provides definitions for key technical terms used in the manual.

Concentrate Solution Disposal

Disposal of Residual Solutions

Procedures for disposing of small amounts of residual concentrate.

Tank Solution Disposal Scenarios

Outlines situations requiring full tank solution disposal.

Dry Acid Mixing Instructions

GranuFlo Acid Concentrate Mixing

Step-by-step guide for mixing GranuFlo concentrate.

Citrasate Dry Acid Mixing Procedure

Citrasate Dry Mixing Steps

Step-by-step guide for mixing Citrasate Dry concentrate.

Appendix B: First Batch Verification

Batch Verification Procedure

Instructions for verifying the first batch of product.

Appendix C: EMC Declaration

Electromagnetic Emissions Guidance

Manufacturer's declaration on electromagnetic emissions.

Electromagnetic Immunity Guidance

Manufacturer's declaration on electromagnetic immunity.

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