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Frigomat G20 - User Manual

Frigomat G20
162 pages
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Serie-Series-Série-Serie
G20 02
G30 02
G60 02
MANUALE D’USO E
MANUTENZIONE
OPERATING INSTRUCTION
AND MAINTENANCE
MANUEL D’UTILISATION ET
D’ENTRETIEN
GEBRAUCHSANWEISUNG
UND WARTUNGSHANDBUCH
MANUAL DE USO Y
MANTENIMIENTO

Table of Contents

Questions and Answers

Summary

Important Safety Warnings

DANGER

Serious risks for health, death, and permanent damage.

WARNING

Very serious risks for health, death, and permanent damage.

CAUTION

Risk of injuries or damage to the machine.

ATTENTION

Ensures proper machine operation and servicing.

SUGGESTION

Machine performs best with compliance to warnings.

Transportation, Handling, and Storage

Preliminary Inspection and Storage

Guidelines for receiving, inspecting, and storing the machine.

Dimensions and Weights of Packaged Machines

Technical specifications for packaged models (G20, G30, G60).

Indications for Decommissioning

Procedures for safe disposal of machine and packaging materials.

Marking and Graphical Signs

Machine Data Plate

Details on identification plate indicating model, serial, electrical features, etc.

Lifting Equipment Attachment Points

Instructions on safe lifting procedures using specific attachment points.

Maintenance Reserved for Qualified Personnel

Warning that extraordinary maintenance is for authorized personnel only.

High Voltage Hazard

Warning about high voltage inside the electrical box, requiring qualified personnel for maintenance.

General Safety Standards

User Requirements and Prohibitions

Guidelines for personnel health, training, and forbidden actions on the machine.

Installation Environment

Mandatory ventilation, illumination, and surface requirements for machine installation.

Handling and Spare Parts

Use of adequate equipment for handling and FRIGOMAT original spare parts.

Prohibited Clothing and Hair

Restrictions on loose apparel, jewelry, and hair during operation.

Installation

Intended Use and Working Limits

Machine is for batch freezing; lists usage restrictions and improper use warnings.

Noise Emission Levels

Specifies sound emission levels in decibels for different models (G20, G30, G60).

Items Supplied with Machine

List of accessories included with the machine, e.g., spatula, manual, warranty.

Machine Activation

Machine Activation and Connections

Steps for commissioning, including power supply, water, and drain connections.

Water Connections and Beater Rotation Check

Details on water supply/drain pipes and checking beater motor direction.

Condensation, Temperature, and Humidity Requirements

Specifies condensation pressure, operating temperature, and humidity ranges.

Critical Operational Safety

DANGER warning on operational safety, stopping the machine, cleaning, and draining for cold conditions.

Safety Devices

Overload and Over-pressure Protection

Details on beater motor, compressor, and chiller circuit safety devices.

Short Circuit Protection

Explanation of fuses protecting auxiliary utilities against short circuits.

Operation

Machine Components Overview

Identification and function of key machine parts like lid and scrapers.

Control Panel Functions

Explanation of ON/OFF, BUZZER, selector switch, timer, and continuous cold buttons.

Ice Cream and Slush Production Process

Steps for starting production, pouring mixture, and setting the timer.

Product Extraction Procedure

Instructions for positioning the tub, starting extraction, and removing residues.

Maintenance and Cleaning

Routine Maintenance: Pre-washing

Procedure for pre-washing the machine with water and sanitizing solution.

Sanitizing Removable Parts

Steps for washing hands, preparing solution, and sanitizing disassembled components.

Removing and Cleaning the Door

Detailed steps for safely removing, disassembling, and cleaning the machine door.

Removing and Cleaning the Beater

Instructions for safely removing, disassembling, and cleaning the beater assembly.

Sanitizing Fixed Parts

Procedure for sanitizing the cylinder and drive shaft using cloths and brushes.

Rinsing, Drying, and Material Care

Guidelines for rinsing, drying components, and avoiding damaging substances for stainless steel.

Troubleshooting

Machine Not Starting or Intermittent Compressor

Solutions for issues like machine not starting or compressor cycling intermittently.

Batch Freezing Time Issues

Troubleshooting for extended freezing times or wet ice cream appearance.

Product Consistency and Noise Issues

Addressing problems with product softness, hardness, or machine noise.

Extraction and Motor Direction Problems

Resolving issues with ice cream extraction or beater motor rotation direction.

Appendices: Technical Specifications

Model Specifications (G20, G30, G60)

Table detailing technical data like power, cooling, dimensions, and weight for models.

Dimensional Drawings

Illustrations showing overall dimensions of G20-G30 and G60 models.

Refrigerant Circuit Diagram

Schematic diagram of the refrigerant circuit with component labels.

Electric System Diagrams

Information on functional wiring and electric box layout being on the box cover.

Spare Parts Ordering Information

Guidelines for ordering spare parts, including code, model, and serial number.

Exploded View: G20-G30 Frame and Panels

Parts List: G20-G30 Frame and Panels

List of codes and descriptions for frame, panels, switches, and wheels.

Exploded View: G20 Refrigerant Circuit

Parts List: G20 Refrigerant Circuit

Codes and descriptions for G20 refrigerant circuit components.

Exploded View: G20-G30 Beater Assembly

Parts List: G20-G30 Beater Assembly

Codes and descriptions for beater assembly and motor components.

Exploded View: Control Panel Components

Parts List: Control Panel Components

Codes and descriptions for labels, handles, dispensing parts, and door fixings.

Electrical Diagrams: G20-G30

Parts List: G20-G30 Electrical Components

Codes and descriptions for transformer, fuses, relays, and motors for G20-G30.

Electrical Diagram: G60 (400;50;3)

Parts List: G60 (400;50;3) Electrical Components

Codes and descriptions for G60 (400/50/3) electrical components.

Frigomat G20 Specifications

General IconGeneral
TypeBatch Freezer
RefrigerantR404A
Voltage400 V
CoolingAir-cooled
Power SupplyThree phase

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