Contents
1 General 4
2 Safety 5
2.1 Hazard levels of warnings 5
2.2 Qualification of assembly staff 6
2.3 Protective equipment for assembly staff 6
2.4 Design Information 7
2.4.1 Notes on standards 7
General standards for heating systems
7
Standards for structural and safety devices
7
Standards for heating water
7
Standards for permitted fuels
8
2.4.2 Installation and approval of the heating system 8
2.4.3 General information for installation room (boiler room) 8
2.4.4 Requirements for central heating water 9
2.4.5 Return lift 9
2.4.6 Use with storage tank 10
2.4.7 Chimney connection/chimney system 10
Draught limiter
10
Boiler data for planning the flue gas system
11
3 Technology 12
3.1 Dimensions 12
3.2 Technical specifications 13
4 Assembly 15
4.1 Transport 15
4.2 Positioning 15
4.3 Temporary storage 15
4.4 Set-up in the boiler room 15
4.4.1 Moving the boiler in the boiler room 15
4.4.2 Minimum distances in the boiler room 16
4.5 Mounting steps 17
4.5.1 General information 17
4.5.2 Screwing the fire box with the heat exchanger 18
4.5.3 Installing sensor of thermal discharge system 19
4.5.4 Assembly of fireclay blocks 20
4.5.5 Preparation of flue gas recirculation connection (Option) 21
4.5.6 Retrofitting the WOS bar (if necessary) 22
4.5.7 Installing lower main frame of insulation 23
4.5.8 Installing upper main frame of insulation 24
4.5.9 Installing the frame for the insulating door 25
4.5.10 Installing the insulating side panels 26
4.5.11 Complete the heat exchanger cover and the combustion chamber door 29
4.5.12 Check grate settings and install the tipping grate motor 31
4.5.13 Installing the fire box ash removal unit 33
4.5.14 Installing the switch cabinet and cable ducts 37
4.5.15 Installing the stoker unit 39
4.5.16 Installing the automatic igniter 40
Contents
2 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froling.com