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Fronius TransSynergic 5000 User Manual

Fronius TransSynergic 5000
212 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
TransSynergic 4000/5000
TransPuls Synergic 2700
TransPuls Synergic
3200/4000/5000
TIME 5000 Digital
CMT 4000 Advanced
EN
Operating instructions
MIG/MAG power source
42,0426,0001,EN 023-17092020

Table of Contents

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Fronius TransSynergic 5000 Specifications

General IconGeneral
BrandFronius
ModelTransSynergic 5000
CategoryPower Supply
LanguageEnglish

Summary

Safety Rules

Explanation of Safety Notices

Explains hazard symbols and warning levels used in the manual.

General Safety Principles

Outlines general safety precautions and responsibilities for operating the device.

Electrical Hazards and Protection

Details risks from mains and welding current, and protective measures.

Specific Hazards and Precautions

Covers hazards from moving parts, welding wire, heat, and specific environments.

Shielding Gas Cylinder Safety

Provides safety guidelines for handling and using shielding gas cylinders.

General Information

Device Concept and Function

Describes the power source design, modularity, and functional principle.

Application Areas and Models

Lists typical applications and details special versions like Alu, CrNi, CMT, Yard, Steel editions.

System Components Overview

Illustrates and lists the various system components that can be connected.

Control Elements and Connections

Control Panel Description

Provides an overview of the different control panels and their functions.

Standard Control Panel Details

Explains the layout, buttons, and displays of the standard control panel.

Comfort, CrNi, Steel Control Panels

Details the features and differences of these control panel variants.

US Control Panel

Describes the layout and functions specific to the US control panel.

TIME 5000 Digital Control Panel

Details the layout and functions of the TIME 5000 Digital control panel.

CMT Control Panel

Explains the layout and functions of the CMT control panel.

Yard Control Panel

Details the layout and functions of the Yard control panel.

Remote and CMT Remote Control Panels

Describes the operation and indicators of remote and CMT remote control panels.

Connections and Mechanical Components

Details the various ports and connections on different power source models.

Installation and Commissioning

Minimum Equipment for Welding Tasks

Lists the necessary equipment for various welding processes like MIG/MAG, CMT, TIG, MMA.

Pre-Installation and Commissioning Checks

Covers safety, proper use, setup regulations, and mains connection before operation.

Connecting the Mains Cable

Provides detailed steps for connecting the mains cable, especially for US power sources.

Wire Feed Unit Setup

Details procedures for inserting feed rollers, wirespools, and feeding the wire electrode.

Connecting System Components

Covers fitting system components, connecting hosepacks, torches, and gas cylinders.

Welding

MIG/MAG Modes Overview

Explains the general safety and symbols used in MIG/MAG modes.

MIG/MAG Welding Modes

Details 2-step, 4-step, Special 4-step, and Spot welding modes.

MIG/MAG Synergic Welding

Guides on setting up MIG/MAG synergic welding using control panels.

Corrections During Welding

Explains how to adjust parameters like arc length and droplet detachment during welding.

CMT Welding Process

Describes the steps for CMT welding, including material and wire selection.

TIG Welding Procedure

Outlines the prerequisites, preparation, and ignition process for TIG welding.

MMA Welding Procedure

Covers prerequisites, preparation, and execution of MMA welding.

Troubleshooting and Maintenance

General Troubleshooting Overview

Discusses the safety system and how to approach general troubleshooting.

Displayed Service Codes

Lists and explains various error codes (e.g., -St | oP, dsP | Axx) and their remedies.

Troubleshooting Specific Errors

Details error codes like Err | 050, Err | 051, Err | 054, and their solutions.

Maintenance Schedule

Provides guidelines for routine care, cleaning, and disposal of the device.

Technical Data

TPS 2700 Specifications

Lists technical specifications for the TPS 2700 model.

TPS 2700 MV Specifications

Lists technical specifications for the TPS 2700 MV model.

TPS 3200 Specifications

Lists technical specifications for the TPS 3200 model.

TPS 3200 MV Specifications

Lists technical specifications for the TPS 3200 MV model.

TPS 3200 460 V AC Specifications

Lists technical specifications for the TPS 3200 460 V AC model.

TS/TPS 4000 Specifications

Lists technical specifications for the TS/TPS 4000 models.

TS/TPS 4000 MV Specifications

Lists technical specifications for the TS/TPS 4000 MV models.

TS/TPS 5000 Specifications

Lists technical specifications for the TS/TPS 5000 models.

TS/TPS 5000 MV Specifications

Lists technical specifications for the TS/TPS 5000 MV models.

TIME 5000 Digital Specifications

Lists technical specifications for the TIME 5000 Digital model.

CMT 4000 Advanced Specifications

Lists technical specifications for the CMT 4000 Advanced model.

CMT 4000 Advanced MV Specifications

Lists technical specifications for the CMT 4000 Advanced MV model.

Terms and Abbreviations Used

Abbreviations A-C

Defines terms and abbreviations starting with A, B, and C.

Abbreviations D-F

Defines terms and abbreviations starting with D, E, and F.

Abbreviations G-I

Defines terms and abbreviations starting with G, H, and I.

Abbreviations J-R

Defines terms and abbreviations starting with J, K, L, P, and R.

Abbreviations S

Defines terms and abbreviations starting with S.

Abbreviations T-2nd

Defines terms and abbreviations starting with T, U, and 2nd.

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