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Fronius TransPuls Synergic 2700 User Manual

Fronius TransPuls Synergic 2700
212 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
TransSynergic 4000/5000
TransPuls Synergic 2700
TransPuls Synergic
3200/4000/5000
TIME 5000 Digital
CMT 4000 Advanced
EN
Operating instructions
MIG/MAG power source
42,0426,0001,EN 023-17092020

Table of Contents

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Fronius TransPuls Synergic 2700 Specifications

General IconGeneral
Output Current270A
Protection ClassIP23
Open Circuit Voltage68 V
CoolingFan
Mains Voltage3 x 400 V

Summary

Safety Rules and Precautions

Explanation of Safety Notices

Explains the meaning of safety symbols and warnings.

General Safety and User Obligations

General safety information and user responsibilities.

Protecting Yourself and Others from Hazards

Risks to users and protective measures against hazards.

Electrical Risks and Mains Connection

Hazards from electrical shock and mains connection requirements.

Gas Cylinder and Shielding Gas Safety

Hazards and safety measures for gas cylinders and shielding gas.

Installation, Operation, and Maintenance Safety

Safety measures during setup, operation, and maintenance.

Disposal and Safety Symbols

Proper disposal methods and explanation of safety marks.

General Information and Device Overview

Device Concept and Functional Principle

Describes the design, modularity, and operation of the power sources.

Application Areas and Industries

Lists common applications and industries for the welding devices.

Warning Notices on the Device

Information on essential warning labels affixed to the unit.

Special Versions (Alu, CrNi, CMT, Yard, Steel)

Details tailored welding programs for specific materials.

System Components Overview

Overview of system components and available options.

Control Panels

Description of Control Panels

Explains the logical arrangement of control panel functions and safety.

Standard Control Panel Details

Overview and functions of the Standard control panel.

Comfort / CrNi / Steel Control Panel Details

Details of Comfort, CrNi, and Steel control panels.

US Control Panel Details

Overview and functions of the US control panel.

TIME 5000 Digital Control Panel Details

Overview and functions of the TIME 5000 Digital panel.

CMT Control Panel Details

Overview and functions of the CMT control panel.

Yard Control Panel Details

Overview and functions of the Yard control panel.

Remote Control Panels

Information on remote and CMT remote control panels.

Connections and Mechanical Components

TPS 2700 Power Source Connections

Identifies connections and components of the TPS 2700.

TPS 2700 CMT Connections

Identifies connections and components of the TPS 2700 CMT.

TS/TPS 4000/5000 Connections

Identifies connections and components for TS/TPS 4000/5000.

CMT 4000 Advanced Connections

Identifies connections and components of the CMT 4000 Advanced.

Installation and Commissioning

Minimum Equipment for Welding Tasks

Lists necessary equipment for various welding processes.

Pre-Installation Safety and Setup Regulations

Safety and setup guidelines before installation.

Connecting Mains Cable on US Power Sources

Step-by-step instructions for connecting mains cables.

Start-up Procedures and Commissioning

Initial startup steps and model-specific commissioning.

Wire Electrode Handling and Feed Roller Setup

Procedures for inserting wire and setting feed rollers.

Welding Operations and Modes

MIG/MAG Modes (2-Step, 4-Step, Spot Welding)

Explains different MIG/MAG welding modes and their applications.

MIG/MAG Welding Procedures (Synergic, Manual)

Guides for synergic and manual MIG/MAG welding.

CMT Welding Procedure

Steps and parameters for CMT welding.

TIG Welding Procedure

Steps and parameters for TIG welding.

MMA Welding Procedure

Steps and parameters for MMA welding.

Special Functions and Options

Details on advanced features like SynchroPulse.

Robot Welding and Wire-Stick Control

Functions related to robot integration and wire control.

Parameter Setup and Job Management

Job Correction Procedures

How to adjust parameters within the job correction menu.

Shielding Gas and Process Setup Menus

Navigating setup menus for gas and processes.

Mode Setup and Level 2 Menu Navigation

Accessing and using mode and level 2 setup menus.

Calibration and Circuit Measurement

Calibrating the Push-Pull Unit

Step-by-step guide for calibrating the push-pull unit.

Service Codes for Push-Pull Calibration

Error codes and remedies for push-pull calibration.

Measuring Welding Circuit Resistance and Inductivity

Procedures for measuring circuit resistance and inductivity.

Troubleshooting and Maintenance

General Troubleshooting Overview and Service Codes

General troubleshooting steps and interpreting service codes.

Power Source and Current Issues Troubleshooting

Diagnosing and resolving power source and current problems.

Wire Feed, Gas Shielding, and Torch Issues

Troubleshooting common problems with wire feed, gas, and torch.

Care, Maintenance Schedule, and Disposal

Guidelines for routine care, maintenance, and disposal.

Appendix

Technical Data (Model Specifications)

Detailed technical specifications for various welding machine models.

Welding Program Databases

Explanation and example of welding program databases.

Terms and Abbreviations Used

Glossary of terms and abbreviations used in the manual.

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