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Fronius TransSynergic 4000 User Manual

Fronius TransSynergic 4000
212 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
TransSynergic 4000/5000
TransPuls Synergic 2700
TransPuls Synergic
3200/4000/5000
TIME 5000 Digital
CMT 4000 Advanced
EN
Operating instructions
MIG/MAG power source
42,0426,0001,EN 023-17092020

Table of Contents

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Fronius TransSynergic 4000 Specifications

General IconGeneral
BrandFronius
ModelTransSynergic 4000
CategoryPower Supply
LanguageEnglish

Summary

Safety Rules and General Information

General Safety Guidelines

Covers general safety principles, operator and personnel obligations, and proper use.

Protecting Yourself and Others

Details hazards faced by workers and necessary protective measures.

Danger from Toxic Gases and Vapours

Hazards from welding fumes and gases and required ventilation.

Risks from Mains Current and Welding Current

Electric shock hazards and safety measures for electrical connections.

Shielding Gas Cylinder Safety

Hazards associated with handling pressurized gas cylinders.

Installation and Transport Safety

Precautions for device setup, stability, and safe transport.

General Information and Device Overview

Warning Notices on the Device

Highlights the importance of not removing or painting over device warning labels.

Description of Warning Notices

Explains common warning symbols and their meanings.

Installation and Commissioning Procedures

Before Installation and Commissioning Safety

Warnings about incorrect operation, electric shock, and setup regulations.

Connecting Mains Cable on US Power Sources

General, cable specifications, safety, and steps for connecting the mains cable.

Start-up Safety and Component Information

Safety warnings for start-up and information on system components.

Commissioning the TPS 2700

General, water-cooled recommendations, and gas cylinder connection.

Establishing Ground Connection and Connecting Welding Torch

Steps for grounding and connecting the welding torch to the TPS 2700.

Wire Electrode Feeding and Brake Adjustment

Procedure for feeding wire and adjusting contact pressure and brake.

Commissioning TS/TPS 4000/5000 and TIME 5000 Digital

General commissioning and system component fitting overview.

Connecting Interconnecting Hosepack and Gas Cylinder

Steps for connecting hosepacks and gas cylinders.

Welding Processes and Operations

MIG/MAG Modes Overview

General safety, and explanation of symbols for torch trigger and welding phases.

MIG/MAG Welding Safety and Preparation

Safety warnings and tasks before MIG/MAG welding.

TIG Welding Setup and Arc Ignition

Safety, prerequisites, preparation, and arc ignition procedure for TIG welding.

MMA Welding Safety and Preparation

Safety warnings and steps for preparing MMA welding.

Job Mode Operations

General, prerequisites, restrictions, displays, selecting, creating, retrieving, and deleting jobs.

Setup Settings and Parameters

Calibrating the Push-Pull Unit

Procedure for calibrating the push-pull unit before first use.

Service Codes for Push-Pull Calibration

Lists error codes and remedies for push-pull calibration issues.

Measuring Welding Circuit Resistance

Steps to measure welding circuit resistance for consistent results.

Troubleshooting and Maintenance

Troubleshooting Overview

General troubleshooting, safety, and service code information.

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