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Full Gauge Controls MT-512 E 2HP - User Manual

Full Gauge Controls MT-512 E 2HP
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evolution
V
er.12
DIGITAL CONTROLLER AND INDICATOR FOR
HEATING OR COOLING WITH NATURAL
DEFROST THROUGH COMPRESSOR SHUTDOWN
4. INDICATIONS AND KEYS
Set Key
User-friendly Menu Key
Cooling indication LED
Heating indication LED
Defrost indication LED
Functions lockdown indication LED
Control functions OFF indication LED
Temperature unit indication LED
Upper Key
Lower Key
1
2
3
4
5
6
7
8
9
10
5. INSTALLATION - ASSEMBLING AND ELECTRICAL CONNECTIONS
6. OPERATIONS
6.1 Quick Access Menu Map
By pressing ; it is possible to navigate through the function menus. For more details, see chapter 6.3.
See the functions map below:
5
43
2
9
8
7
6
1
10
6.2 QUICK ACCESS KEYS MAP
When the controller is on temperature display mode, the following keys serve as a shortcut for the
following functions:
/
<
<
<
<
Pressed for 2 seconds: Setpoint adjustment.
Quick touch: Current process display.
Quick touch: Maximum and minimum temperatures display.
Enters function selection.
6.3 BASIC OPERATIONS
6.3.1 Adjusting the desired temperature (setpoint)
Press key / for 2 seconds until the [SET,] message appears. When releasing the key, the adjusted
control temperature will appear.
Use keys <or> to change the value, and when ready, press /to record.
The desired temperature can also be changed through the quick access menu (see map in chapter 6.1)
or through Function [,F02] chapter 6.4.
Panel (Front View)
Panel
(Side View)
1. DESCRIPTION
2.
3. TECHNICAL SPECIFICATIONS
The MT-512 e 2HP features a single relay output, for cooling or heating purposes, combined to a
cyclical timer for natural defrost. The natural defrost can be forced or performed through an off
refrigeration cycle. It also features a configurable digital filter, which has the aim of simulating an
increase of mass in the environment sensor, thus increasing its response time, that is, the sensor
response becomes slower. In addition to those features, the MT-512 e 2HP has tamper-proof
function that blocks the keypad preventing unauthorized users changing its settings, and a control
function shutdown that deactivates the controlling outputs turning the instrument into a digital
temperature indicator.
APPLICATIONS
Cold storages
Reachin coolers / Stad up coolers
Industrial heating / Cooling equipment
Any other type of equipment requiring precise temperature control
- Power supply: MT-512 E 2HP 115 or 230 Vac ±10%(50/60 Hz)
MT-512 EL 2HP 12 or 24 Vac/dc ±10%
- Control temperature: -50 to 105ºC (-58 to 221°F)(*)
- Operating temperature: 0 to 50 ºC / 32 to 122°F
- Maximum current:
- Operating humidity: 10 to 90% RH (without condensation)
- Protection level: IP 65 (frontal)
- Dimensions: (WxHxD)
(*) This instrument can measure and control temperatures up to 200°C, as long as SB59 type silicone
sensor cable, sold separately, is used.
16(12)A 250Vac 2HP
76 x 34 x 77 mm
- Dimensions of the clipping for fixing of the instrument: 71 ± 0,5 x 29 ± 0,5 mm (see item 5)
;
FORCED DEFROST
;
FUNCTIONS LOCKDOWN
;
CONTROL FUNCTIONS
SHUTDOWN
ADJUSTING THE DESIRED
TEMPERATURE (SETPOINT)
;
EXIT FUNCTION
;
FUNCTION SELECTION
;
SHOW CURRENT PROCESS
;
ERASE MAX. AND MIN. VALUES
;
MAX. AND MIN. TEMPERATURE
RECORD
;
MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP
MT-512 e 2HP
Control functions
shutdown
Functions
lockdown
Serial
programming
Protection
level
Manual
defrost
IP 65
FRONT
MT512E2HP12-03T-13888
1
5
6
7
8
2
3
4
9
POWER
SUPPLY
SENSOR
10
11 12
13
14
15 16
17
*SB 59 ( -50ºC to 200ºC / -58ºF to 392ºF)
* Optional - see chapter 8
REFR
HEAT
1
5
6
7
8
2
3
4
9
POWER
SUPPLY
SENSOR
10
11 12
13
14
15 16
17
REFR
HEAT
1
5
6
7
8
2
3
4
9
POWER
SUPPLY
SENSOR
10
11 12
13
14
15 16
17
REFR
HEAT
REFR
115 Vac
1
5
6
7
8
2
3
4
9
POWER
SUPPLY
SENSOR
10
11 12
13
14
15 16
17
REFR
HEAT
REFR
230 Vac
Connection 12 Vac/dcConnection 115 Vac
12 Vac/dc
24 Vac/dc
Connection 24 Vac/dc
COMMONCOMMON
Connection 230 Vac
Dimension of the clipping
for fixing of the instrument
in panel
71 mm± 0,5
29 mm± 0,5
FOR INSTALLATIONS WHERE A SEALING IS REQUIRED TO AVOID LIQUID CONTACT,
THE CUT FOR THE CONTROLLER MUST BE OF 70,5X29mm MAXIMUM. THE SIDE
LOCKS MUST BE FIXED SO IT PRESSES THE RUBBER SEALING AVOIDING
INFILTRATION BETWEEN THE CUT AND THE CONTROLLER.
ATTENTION
Load supply
16(12)A 2HP
16(12)A 2HP
16(12)A 2HP
16(12)A 2HP
REFR
COMMON
REFR
COMMON
Load supply
Load supply
Load supply
Question and Answer IconNeed help?

Do you have a question about the Full Gauge Controls MT-512 E 2HP and is the answer not in the manual?

Summary

Product Description

Product Applications

Lists the various applications for the MT-512 E 2HP controller, including cold storages and industrial equipment.

Technical Specifications

Details power supply, operating temperature, maximum current, humidity, protection level, and dimensions.

Indications and Keys

Control Panel Overview

Identifies and describes the function of each key and LED indicator on the controller's front panel.

Controller Operations

Quick Access Menu Navigation

Navigates through function menus using the controller's keys for quick access to settings and operations.

Quick Access Key Functions

Details the shortcut functions accessed by pressing specific keys in the temperature display mode.

Basic Operation Procedures

Details core functions like setpoint adjustment, defrost, lockdown, and process visualization.

Advanced Operations

Covers changing controller parameters and advanced functions like digital filtering and lockdown.

Parameters Table and Descriptions

Parameter Table

Lists all configurable parameters with their respective Celsius and Fahrenheit ranges and default values.

Parameter Descriptions

Provides detailed explanations for each parameter, including setpoint, offset, operating mode, and timing functions.

Installation and Connections

Electrical Connections

Illustrates wiring diagrams for different power supply voltages (115 Vac, 12 Vac/dc, 230 Vac, 24 Vac/dc).

Panel Mounting

Provides dimensions and instructions for mounting the controller into a panel, including sealing precautions.

Troubleshooting and Signals

Error Signals

Explains error codes like 'Er' for sensor issues and 'OFF' for control function shutdown.

Status Signals

Details signals like 'DEF On/Off' for defrost, 'LOC On/Off' for lockdown, and 'PPPP' for loss of parameters.

Optional Items and Accessories

EasyProg ver. 02

Describes the EasyProg accessory for storing and loading controller parameters via USB or serial connections.

Protective Covers and Frames

Details the Ecase protective cover and Extended Frame for controller installation and customization.

Sensor SB 59

Information on the SB 59 sensor for extended temperature measurement range up to 200°C.

Surge Protective Device (SPD)

Provides wiring diagrams for installing an SPD to protect against electrical surges.

Warranty and Usage Information

Environmental Information

Covers recycling of packaging and product components, and proper disposal of electronic waste.

Warranty Terms

Outlines the two-year warranty, coverage, exceptions, and conditions that lead to loss of warranty.

Warranty Claim Procedure

Instructs customers on how to use the warranty by sending the product with purchase proof and issue details.

Overview

The MT-512 E 2HP is a digital controller and indicator designed for precise temperature management in various applications, offering both heating and cooling functionalities. Its core function revolves around maintaining a desired temperature through a single relay output, complemented by a cyclical timer for natural defrost. This defrost mechanism can be initiated either manually or automatically through an off-refrigeration cycle, ensuring optimal performance and preventing ice buildup in cooling environments.

A notable feature of the MT-512 E 2HP is its configurable digital filter. This filter is engineered to simulate an increase in the thermal mass of the environment sensor, which in turn increases the sensor's response time. This means the sensor's reaction to temperature changes becomes slower, providing a more stable and less erratic control, particularly useful in environments with frequent temperature fluctuations.

The device is equipped with several usage features that enhance its reliability and user interaction. For safety and to prevent unauthorized alterations, it includes a tamper-proof function that locks the keypad, safeguarding critical settings. Additionally, a control functions shutdown feature allows the user to deactivate the controlling outputs, transforming the instrument into a simple digital temperature indicator. This can be particularly useful during maintenance or when only temperature monitoring is required.

The MT-512 E 2HP is versatile, finding applications in a wide range of settings. It is suitable for cold storages, reach-in coolers, stand-up coolers, and various industrial heating and cooling equipment. Any application demanding precise temperature control can benefit from its capabilities.

User interaction is facilitated through a clear display and intuitive keys. The device provides quick access to various menus and functions. For instance, forced defrost can be initiated with a quick touch of a key, and the display will indicate its activation. Similarly, functions lockdown can be engaged to protect settings, with a visual indicator on the display. The controller also allows for the shutdown of control functions, which can be configured to operate even when other functions are locked, offering flexibility in operational control.

Monitoring processes is straightforward; a short press of a key displays the current status and elapsed time, showing messages like "control off," "initial delay," "cooling," "heating," or "defrost." The device also records minimum and maximum temperatures, which can be easily viewed and reset. The unit of temperature (Celsius or Fahrenheit) can be selected, though users should note that changing the unit requires reconfiguring parameters, as they revert to standard values.

Advanced operations include changing controller parameters, which are protected by an access code. This ensures that only authorized personnel can modify critical settings. The device also offers an "Indication displacement (Offset)" feature, allowing compensation for temperature deviations caused by sensor changes or cable length alterations. Users can define minimum and maximum setpoints to prevent accidental misconfiguration.

The control differential, or hysteresis, is a key parameter that allows users to set the temperature difference between turning the cooling or heating ON and OFF, ensuring stable temperature management without rapid cycling. The operating mode can be set to either cooling or heating. To protect the compressor and extend its lifespan, the MT-512 E 2HP includes minimum output time on and off settings, which define the shortest duration the compressor will stay on or off.

For cooling applications, the "Cooling time (interval between defrosts)" parameter determines how long the controller will operate in cooling mode before initiating a defrost cycle. The "Defrost time" specifies the duration of the defrost, during which the relay remains off. An "Initial status when energizing the instrument" feature allows for an immediate defrost cycle upon startup, if desired.

Further refinements include a "Temperature indication locked during defrost" function, which can hold the temperature display at a locked value during defrost for safety, releasing it only after a certain period or when the temperature returns to normal. An "Instrument energization delay" can be set to prevent simultaneous startup of multiple devices, reducing peak electricity demands. An "Additional time at the end of the first cycle" can extend the initial refrigeration cycle for increased efficiency.

In case of sensor damage (short-circuit, disconnection, or out of range), the "Compressor status with the sensor inoperative" function allows the user to define the compressor's behavior, such as turning it off, on, or cycling according to predefined times. The "Compressor time on/off in case of error" parameters set the minimum on/off times for the compressor when the ambient sensor is faulty.

Maintenance features are implicitly supported by the device's design and optional accessories. The tamper-proof function, for example, helps maintain the integrity of settings, reducing the need for frequent recalibration due to unauthorized changes. The ability to shut down control functions allows for safe inspection or servicing without completely powering down the unit.

For external maintenance and programming, optional accessories like the EasyProg ver. 02 are available. This accessory facilitates storing and loading controller parameters, useful for production lines or when managing multiple devices. It offers various connection types, including Serial RS-485, USB, and Serial TTL, allowing for flexible programming and configuration. The USB connection, in particular, enables parameter editing and saving via a PC, and can also power the EasyProg and the controller.

The device's robust construction, with an IP 65 frontal protection level, ensures durability in various operating environments, protecting against dust and water ingress. For enhanced protection in wet conditions, an optional Ecase protective cover is available, preventing water and moisture from entering the controller during washing or in humid environments. An extended frame accessory is also offered, simplifying installation and allowing for customization with branding and additional switches for lights, air curtains, or fans.

The MT-512 E 2HP is designed with environmental considerations in mind. Its packaging materials are 100% recyclable, and the components within the controller can be recycled and reused if disassembled by specialized companies. Users are encouraged to dispose of the device responsibly at the end of its service life, adhering to local laws for electronic waste.

Overall, the MT-512 E 2HP is a comprehensive and reliable digital controller, offering precise temperature management, robust safety features, and user-friendly operation, suitable for a wide array of industrial and commercial applications.

Full Gauge Controls MT-512 E 2HP Specifications

General IconGeneral
Operating Temperature0 to 50°C
Resolution0.1°C
Power2 HP
CategoryController
ManufacturerFull Gauge Controls
ModelMT-512 E 2HP
Humidity10 to 90% RH (non-condensing)
Measurement Temperature-50 to 105°C
Control Output1 HP (16A 250VAC)
Current16A

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