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Full Gauge Controls RCK-862 plus - User Manual

Full Gauge Controls RCK-862 plus
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RCK-862 plus
RCK-862PLV01-01T-18387
Suction
Control
Discharge
Control
Recipe
System
Progressive
Algorithm
Floating
Condensation
Hour meter
Supervisory
System
OLED
Graphic
Display
Alarms
!
USB

Table of Contents

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Full Gauge Controls RCK-862 plus Specifications

General IconGeneral
BrandFull Gauge Controls
ModelRCK-862 plus
CategoryController
LanguageEnglish

Summary

Description of RCK-862 Plus Controller

Applications of the RCK-862 Plus

Glossary of Terms

Technical Specifications of RCK-862 Plus

Electrical Precautions for Installation

Installation Guide

Fixing the Controller by DIN Rail

Steps for mounting the controller on a DIN rail for secure installation.

Product Dimensions and Layout

Connection Schematics for RCK-862 Plus

Navigation Keys and Interface

User Navigation Tutorial

Summary Screens Overview

Group Summary Screen Details

Displays the basic status of suction and discharge lines within a group.

Suction Summary Screen Details

Provides a view of the basic suction status, including setpoint and pressure.

Discharge Summary Screen Details

Displays the basic status of the enabled discharge line.

Summary Screens Continuation

Shows outputs connected, their status, and capacity control status.

Individual Pressure Switch Summary

Displays individual pressure switch screens accessed from the Control Menu.

Individual Thermostat Summary

Displays individual thermostat screens accessed from the Control Menu.

Input and Output Status Overview

Allows viewing the status of all inputs and outputs and checking their function.

Compressor Protection Thermostat Summary

Thermostat information accessed from the Control Menu.

Rotation Output Status Overview

Allows viewing the status of outputs of rotation output sets.

Control Menu Navigation

Suction Controls Configuration

Suction Control Setup

Sets suction control parameters via menu.

Compressor Modulation On;Off

Controls compressor capacity using ON/OFF modulation.

Variable Capacity Compressor (VCC) Modulation

Controls VCC using analog or digital outputs.

Suction Control Modes

Overview of Suction Control Modes

Explains different suction control modes like Linear, Rotation, Dead Zone.

Linear Mode Operation

Activates/shuts down compressors sequentially at equal pressure intervals.

Linear Mode with ON;OFF Compressors

Linear mode for ON/OFF compressors with unloaders using digital outputs.

Linear Mode with VCC and ON;OFF Compressors

Linear mode with VCC and ON/OFF compressors.

Linear Mode with VCC-Analog Compressor

Linear mode for VCC-Analog compressors using 0-10V signal.

Linear Mode with VCC-Digital Compressor

Linear mode for VCC-Digital compressors with PWM solenoid valves.

Rotation Mode for Suction Control

Operates compressors based on operating hours for rotation.

Dead Zone Mode for Suction Control

Creates a control region around setpoint without immediate start/stop.

Dead Zone Mode with Rotation

Combines Dead Zone mode with rotation for compressor start/stop preference.

Progressive Algorithm Mode

Optimizes compressor use based on capacity for thermal demand.

Integral Action for Suction Control

Improves system stability by combining proportional and integral control.

Discharge Controls Overview

Discharge Control Modes

Defines fan actuation and shutdown preferences for discharge control.

Types of Discharge Control

Control based on monitoring pressure or temperature variables.

Linear Mode for Discharge Fans

Controls fan actuation/shutdown sequentially with pressure/temperature intervals.

Linear Mode with ON;OFF Fan Outputs

Linear mode for ON/OFF fans using digital outputs.

Inverter-Modulated Fan Control

Controls fans using an analog output (0-10V) as an inverter.

Linear Mode with Inverter and Digital Fans

Linear mode with inverter fan and ON/OFF fans.

Rotation Mode for Discharge Fans

Operates fans based on hourly rotation of work hours.

Dead Zone Mode for Discharge Fans

Creates a control region around setpoint for fans.

Dead Zone Mode with Rotation for Fans

Combines Dead Zone mode with rotation for fan start/stop preference.

Integral Action for Discharge Control

Improves system stability by combining proportional and integral control for fans.

Auxiliary Functions

Pump Down Functionality

Collects refrigerant by turning off cooling groups.

Compressor Protection Thermostats

Protects compressors with thermostats measuring temperature.

Adiabatic Condensation Control

Reduces discharge pressure by controlling external air temperature.

Temperature Control for Adiabatic Condensation

Controls adiabatic condensation using temperature sensors.

Two-Sensor Differential Temp Control

Controls adiabatic condensation using dry and wet bulb sensors.

Single-Sensor Temp Control for Adiabatic Condensation

Controls adiabatic condensation using a single dry bulb temperature sensor.

Two-Sensor Temp Control with Limits

Controls adiabatic condensation using differential and temperature limits.

Cycle Timer Mode for Adiabatic Condensation

Cycles adiabatic condensation output on/off using timer parameters.

Floating Condensation Logic

Lowers discharge pressure and energy consumption based on air temperature.

Individual Pressure Switch Configuration

Configures up to 3 individual pressure switches independently from main control.

Individual Thermostat Configuration

Configures up to 6 individual thermostats for heating or cooling.

Rotation Outputs for Control

Configures up to 3 sets of outputs with rotation for pumps.

Control Status Output Configuration

Configures a digital output to indicate controller operation status.

Alarms and Monitoring

Viewing and Managing Alarms

Displays active alarms, alarms on reset, and alarm history.

Automatic Alarm Resets Configuration

Configures automatic resets for protection alarms.

Output Signaling for Alarms

Configures digital outputs for alarm signaling with visual alarm.

Alarm Tables Reference

Lists system alarms with description and effect.

System Alarm Codes

Details system alarms like clock not set or manual reset.

Suction Alarm Codes

Lists alarms related to suction pressure switches.

Discharge Alarm Codes

Lists alarms related to discharge pressure switches.

Individual Pressure Switch Alarms

Lists alarms for individual pressure switches.

Individual Thermostat Alarms

Lists alarms for individual thermostats.

Rotating Output Alarms

Lists alarms for rotating output sets.

Communication Alarms with Expansions

Lists alarms for communication failures with expansions.

Main Menu and System Settings

System Settings Configuration

Configures system units, language, buzzer, and display.

Communication Settings Configuration

Configures RS-485 communication ports for Sitrad and MODBUS.

Sitrad Communication Setup

Details network structure for Sitrad Pro software communication.

MODBUS Communication Protocol

Specifies MODBUS-RTU protocol compatibility and commands.

System Expansion Options

Explains expanding inputs/outputs using expansion modules.

Data Management for Recipes and Firmware

Manages recipes and updates controller firmware via USB.

Exporting Controller Recipes

Copies controller recipes to a pen drive.

Importing Controller Recipes

Copies recipes from a pen drive to the controller.

Firmware Update Procedure

Updates the controller firmware using a file on a USB drive.

Restoring Factory Default Settings

Restores all parameters to factory default settings.

Parameter Table Reference

Group Configuration Settings

Settings related to groups of suction/discharge lines.

Initial Delay Parameter

Controller waits before enabling pressure switches after activation.

Number of Suction Pressure Switches

Defines the amount of suction pressure switches controlled.

Number of Discharge Pressure Switches

Defines the amount of discharge pressure switches controlled.

Suction Group Linking

Links suction pressure switches with control groups.

Refrigerant Group Definition

Defines the refrigerant used in the group.

Economy Setpoint Input Time

Defines time for economy setpoint change to economy mode.

Economy Setpoint Output Time

Defines time for economy setpoint change to normal mode.

Suction Pressure Switch Parameters

Parameters for suction pressure switch control (x=1, 2, or 3).

Compressor Modulation Configuration

Configures the type of compressor actuation (On/Off, VCC-Analog, VCC-Digital).

Compressor Activation Mode Settings

Determines preferred actuation of compressor outputs using auxiliary digital outputs.

Compressor Actuation Sequence

Defines the sequence for compressor and unloader actuation.

Compressor Shutdown Sequence

Defines the sequence for compressor and unloader shutdown.

Compressor Analog Output Address

Analog output address for compressor 01 (VCC-Analog).

Compressor Main Output Address

Digital output address for compressor main output.

Compressor Auxiliary Output 1 Address

Digital output address for compressor auxiliary output 01.

Compressor Auxiliary Output 2 Address

Digital output address for compressor auxiliary output 02.

Compressor Auxiliary Output 3 Address

Digital output address for compressor auxiliary output 03.

Time Between Compressor Actuations

Minimum time between two actuations of main compressor digital outputs.

Time Between Compressor Shutdowns

Minimum time between two shutdowns of main compressor digital outputs.

Minimum Compressor On Time

Minimum time a compressor remains on.

Minimum Compressor Off Time

Minimum time a compressor remains off.

Unloader Actuation Time Interval

Time between actuation of two auxiliary unloader outputs.

Unloader Shutdown Time Interval

Time between shutdown of two auxiliary unloader outputs.

VCC Startup Time

Time the Variable Capacity Compressor remains in the starting condition.

VCC Validation Time

Validates need to actuate/shutdown compression stage to avoid unnecessary actions.

VCC-Digital Minimum Capacity

Sets minimum capacity value for digital variable capacity compressor.

VCC-Digital Control Period

Configures fixed modulation signal period for Digital Variable Capacity Compressor.

VCC-Digital Minimum Valve Actuation Time

Sets minimum time valves of VCC-Digital compressors remain on or off.

VCC-Digital Maximum No-Load Time

Maximum time compressor operates at minimum capacity or with auxiliary outputs on.

Discharge Pressure Switch Parameters

Parameters for discharge pressure switch control (x=1, 2, or 3).

Discharge Control Type Setting

Determines discharge control by pressure or temperature.

Discharge Pressure Setpoint

Pressure value for controlling discharge, shutting off all fans.

Discharge Economy Pressure Setpoint

Alternative pressure setpoint, usually less than normal setpoint.

Digital Output Hysteresis for Discharge

Pressure range for controlling fans linked with digital outputs.

Analog Output Hysteresis for Discharge

Pressure range for controlling fan linked with analog output.

Lower Dead Zone Differential (Pressure)

Pressure differential below setpoint allowing compressors to shut off.

Upper Dead Zone Differential (Pressure)

Pressure differential above setpoint allowing compressors to be actuated.

Minimum Pressure Setpoint for Discharge

Lowest possible value for setpoint adjustment to prevent unreasonably low pressures.

Maximum Pressure Setpoint for Discharge

Highest possible value for setpoint adjustment to prevent unreasonably high pressures.

Discharge Temperature Setpoint

Temperature value for controlling discharge, shutting off all fans.

Economy Temperature Setpoint for Discharge

Alternative temperature setpoint, usually lower than normal setpoint.

Digital Output Hysteresis (Temperature)

Temperature range for controlling fans linked with digital outputs.

Analog Output Hysteresis (Temperature)

Temperature range for controlling fan linked with analog output.

Lower Dead Zone Limit (Temperature)

Lower limit to avoid regulating excessively low temperatures by mistake.

Upper Dead Zone Limit (Temperature)

Upper limit to avoid regulating excessively high temperatures by mistake.

Minimum Temperature Setpoint for Discharge

Lowest possible value for setpoint adjustment to avoid excessively low temperatures.

Maximum Temperature Setpoint for Discharge

Highest possible value for setpoint adjustment to avoid excessively high temperatures.

Discharge Pressure Sensor Selection

Specifies the pressure sensor used to control the discharge.

Backup Discharge Pressure Sensor

Specifies backup pressure sensor for discharge control.

Discharge Temperature Sensor Selection

Discharge temperature sensor address (refrigerant).

Backup Discharge Temperature Sensor

Specifies backup temperature sensor for discharge control.

External Temperature Sensor (TBS)

Specifies the dry air bulb temperature sensor.

Number of Fans for Discharge Control

Number of fans used to control the discharge.

Fan 1 Modulation Type

Selects Fan 1 modulation type: ON/OFF or INVERTER.

Fan 1 Analog Output Configuration

Analog output address for fan 1 inverter.

Fan Digital Output Addresses (01-06)

Digital output address of fans 1 to 6.

Minimum Time Between Fan Starts

Minimum time between two actuations of main fan digital outputs.

Minimum Time Between Fan Shutdowns

Minimum time between two shutdowns of main fan digital outputs.

Minimum Fan On Time

Minimum time a fan will remain on.

Minimum Fan Off Time

Minimum time a fan will remain off.

Analog Output Starting Time

Time analog output remains at starting value.

Analog Output Validation Time

Validates need to actuate/shutdown fan stage to avoid unnecessary actions.

Integral Time for Fan Control

Enables Proportional/Integral (PI) control for fans.

Alarm Parameter Settings

Parameters related to alarm settings.

General Alarm Settings

Configures time to validate and inhibit alarms.

Time to Validate Alarms

Time between alarm condition identified and its indication.

Time to Inhibit Alarms

Time alarm events are considered after controller is energized.

Suction Alarm Configuration

Alarms assigned separately for each suction pressure switch.

Suction Alarm Codes and Parameters

Configures suction alarms (low/high pressure, overheating, etc.).

Low Pressure Alarm Setting

Enables alarm when pressure is lower than configured value.

High Pressure Alarm Setting

Enables alarm when pressure is higher than configured value.

Pressure Alarm Hysteresis

Pressure difference to exit alarm situation.

Critical Overheating Alarm

Enables alarm when temperature is lower than configured value.

Low Overheating Alarm

Enables alarm when temperature is lower than configured value.

High Overheating Alarm

Enables alarm when overheating is higher than configured value.

Digital Output Configuration for Alarms

Digital output address for alarm.

Sensor Fault Actuation Modes

Configures compressor/fan status in case of sensor fault.

Compressor Status on Sensor Fault

Defines compressor status (Off, On, Cyclic) in case of sensor fault.

Cycle Timer On Time

Time compressor or fan remains on in cycle timer mode.

Cycle Timer Off Time

Time compressor or fan remains off in cycle timer mode.

Auxiliary Input Configuration

Allows configuring up to 8 auxiliary inputs with specific functions.

Input Configuration Details

Configures input address, function, and contact type.

Input Linking Configuration

Links input x with pressure switch, group, or auxiliary function.

Input Function Assignment

Defines input function based on actuation/shutdown.

Auxiliary Features Overview

Details auxiliary features like Pump Down and Adiabatic Condensation.

Pump Down Function Configuration

Configures Pump Down function parameters.

Compressor Protection Thermostat Settings

Configures output control and shutdown temperatures for compressor thermostats.

Adiabatic Condensation Parameter Setup

Configures control mode, temperatures, and differentials for adiabatic condensation.

Adiabatic Condensation Actuation Temperature

Temperature of dry bulb sensor to actuate output.

Adiabatic Condensation Shutdown Temperature

Temperature of external sensor for shutting down output.

Adiabatic Condensation Actuation Differential

Value of difference between dry/wet bulb temps for actuating output.

Adiabatic Condensation Shutdown Differential

Value of difference between dry/wet bulb temps for shutting down output.

Minimum Operating Temperature (TBS)

Minimum ambient temperature for adiabatic condensation differential control.

Differential Validation Time

Maximum time to reach shutdown differential.

Time for Next Adiabatic Condensation Attempt

Time control waits for new attempt to reach shutdown differential.

Wet Bulb Temperature Sensor (TBS)

Specifies the wet bulb temperature sensor.

Adiabatic Condensation Digital Output

Digital output address for adiabatic condensation.

Floating Condensation Temperature Start

Temperature value for starting discharge setpoint control.

Floating Condensation Minimum Safety Setpoint

Minimum pressure setpoint value for the discharge.

Floating Condensation Safety Subcooling

Minimum subcooling value. Setpoint reduction stops at this point.

Floating Condensation Start Time

Logic operating start time for floating condensation.

Floating Condensation End Time

Logic operating end time for floating condensation.

Individual Pressure Switch Configuration

Configures individual pressure switches (operation mode, setpoints, hysteresis).

Individual Pressure Switch Operation Mode

Configures the operation mode for individual pressure switches.

Individual Pressure Switch Setpoints

Output pressure setpoints for individual pressure switches.

Individual Pressure Switch Hysteresis

Hysteresis for output pressure setpoints of individual pressure switches.

Individual Pressure Switch Sensor Selection

Specifies the pressure sensor for individual pressure switches.

Digital Output Addresses for Individual Switches

Digital output address 01-06 linked to individual pressure switch.

Low Pressure Alarm for Individual Switches

Enables alarm when pressure is lower than configured value.

High Pressure Alarm for Individual Switches

Enables alarm when pressure is higher than configured value.

Alarm Hysteresis for Individual Switches

Hysteresis of pressure alarms for individual switches.

Min Time Between Activations (Individual Switches)

Minimum time between two actuations of main digital outputs for individual switches.

Minimum Output On Time (Individual Switches)

Minimum output time on/off for individual switches.

Individual Thermostat Configuration

Configures individual thermostats (operation mode, setpoints, hysteresis).

Thermostat Operation Mode

Configures the operation mode for individual thermostats.

Thermostat Temperature Setpoint

Output temperature setpoint for individual thermostats.

Thermostat Temperature Hysteresis

Temperature control hysteresis linked to individual thermostat output.

Thermostat Low Pressure Alarm

Enables alarm when temperature is lower than configured value.

Thermostat High Pressure Alarm

Enables alarm when temperature is higher than configured value.

Thermostat Alarm Hysteresis

Hysteresis of temperature alarms for individual thermostats.

Thermostat Linked Pressure Switch

Links thermostat to a suction pressure switch.

Thermostat Temperature Sensor Selection

Specifies the temperature sensor for the thermostat.

Thermostat Main Output Address

Output address linked to the individual thermostat.

Thermostat Main Output Contact Type

Defines the actuation state of the main output.

Thermostat Minimum Output On Time

Minimum time output on/off for thermostats.

Thermostat Defrost Output Address

Output address linked to defrost the individual thermostat.

Thermostat Defrost Output Contact Type

Defines the operating state of the defrost output.

Thermostat Defrost Interval

Time interval between defrosts.

Thermostat Defrost Length

Time interval during which thermostat remains in defrost.

Rotation Output Configuration

Configures rotation outputs time and transition time.

Rotation Output Time Setting

Operation time of an output before entering rotation.

Rotation Transition Time Setting

Time two outputs remain on during rotation.

Rotation Output 1 Digital Address

Digital output address for rotation.

Rotation Output 2 Digital Address

Digital output address for rotation.

Control Status Output Configuration

Digital output that indicates controller is operating.

Maintenance Time Settings

Time setting for maintenance of compressors and fans.

Compressor;Fan Maintenance Time

Maintenance time for compressors/fans 01 to 06.

Sensor Configuration Settings

Settings related to sensors S1 to S6.

Sensor Input (S1-S6) Parameters

Pressure and temperature offset configuration for sensor inputs.

Pressure Sensor at 4 mA Setting

Sensor pressure value at 4mA (low full scale).

Pressure Sensor at 20 mA Setting

Sensor pressure value at 20mA (high full scale).

Pressure Offset Adjustment

Allows offsetting deviations in pressure readings.

Temperature Offset Adjustment

Allows offsetting deviations in temperature readings.

Analog Output Configuration

Configuration of limit values for analog outputs.

Analog Outputs (A1-A2) Settings

Configures analog output actuation range and min/max values.

Important Safety and Installation Notes

Important safety/installation notes according to NBR 5410 standard.

Product Warranty Information

Details the warranty period, terms, and exceptions for Full Gauge Controls products.

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