FT-C Vertical Electric Thermal Fluid Heater Manual 12 2013 ISSUE 1
Fulton recommends that these tests and checks are carried out on a regular basis to ensure that the heater is
operating safely.
Tests should be carried out by a competent person trained to perform such tests. If any test shows that the
equipment is not operating correctly, the fault should be investigated and corrected before the boiler is used.
Any rectication or repairs should be carried out by trained, competent service personnel. Appropriate training and
instructions are available from Fulton Ltd - (0117) 972 3322.
1. The thermal uid system should be shut down after no more than 24 hours of operation at
operating temperature. At this time, the following maintenance items will need to be completed
to meet the condition of warranty.
2. While the pump is still at operating temperature, align circulating pump(s) to pump manufacturer
specications. This should be done by means of a dial indicator.
3. Isolate Y-strainer(s) in the system and clean regardless of the pump suction pressure. Make
sure that the temperature is low enough to handle safely or provision has been made to handle
materials at high temperature. Generally, temperatures below 65°C are acceptable to perform
operation with regular work gloves.
4. With piping system at ambient temperature, torque all bolts on the skid and throughout the
system to the gasket manufacturer’s specication using proper ange torquing practices
(incremental torque increases, star-pattern, etc). These values are available in the installation
section of the manual.
5. Visually inspect all thread ttings and valve packings. Repair any leaks by tightening valve
packings to the point of stopping the leak.
6. Upon putting the unit back in operation, check all the gauge readings and compare to the values
given to you by the start up technician. Note any discrepancies and contact the manufacturer.
a) Different motor manufacturers recommend various intervals for lubrication schedules. Load
variations will dictate the frequency and amount of lubrication required.
b) When developing your lubrication schedule, consider the thermal uid pump and all system
pumps.
c) If you have a thermal uid circulating pump with a packed seal, the condition of the pump
packing should be checked regularly. If uid leakage increases, tighten the packing a ¼ turn
daily.
If your vessel inspection indicates severe sooting, the following procedure should
be followed:
1. Remove the burner and lower access doors.
2. Remove the top plate, then remove gasket.
3. Wire brush ue passages and use compressed air where accessible.
4. Vacuum loose soot where accessible.
5. Reinstall the burner and all access doors.
6. Fire the heater and set combustion.
To Next Page
Loading...
