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GBC 620OS User Manual

GBC 620OS
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GBC 620os Operation Manual
© 2007 General Binding Corporation Page 1
GBC 620os
INSTALLATION & OPERATING MANUAL
Part Number 930-145, Rev A.
GB Operating Instructions
I Istruzioni per l'Uso
D Bedienungsanleitungen
NL Gebruiksaanwijzing
F Mode d'Emploi
E Instrucciones de Operación
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GBC 620OS Specifications

General IconGeneral
Max Lamination Thickness10 mil
Maximum Document Thickness10 mil
Number of Rollers2
TypePouch
Max Lamination Width12 inches
Weight5.9 lbs
Throat Width12 inches
Laminating Speed12 inches per minute
Power Consumption360W

Summary

Safety Instructions and Safeguards

General Safety Precautions

General safety precautions for installation and use, including warnings about moving parts and heat.

Electrical and Service Safety

Safety guidelines for electrical connections, power supply, and maintenance procedures.

Warranty and Specifications

Product Warranty Details

Information on the limited 90-day warranty, coverage, and exclusions.

Technical Specifications

Key operating parameters, dimensions, weight, and electrical requirements of the laminator.

Installation Preparation and Procedure

Pre-Installation Site Requirements

Environmental, space, and power requirements for installing the laminator.

Installation Steps

Guidance on moving, positioning, leveling, and connecting the laminator.

Front Control Panel Guide

LCD Display and Control Functions

Explains the LCD display, buttons (LOAD, REVERSE, STOP, RUN, LENGTH, BURST, HEAT, RESET), and MASTER DIAL.

Understanding Control Panel Functions

LCD Display Readouts and Errors

Describes specific LCD readouts like HEAT, WAIT, BURST, SPD, LENGTH, SHEET COUNT, and H-Err.

Features and Accessories Guide

Safety Features and Components

Describes safety buttons, shields, interlocks, rewinders, feed gates, belts, and guides.

Adjustment Controls and Indicators

Details knobs for burst roller gap, decurling, feed indicator LED, and feed gate stops.

Features and Accessories Guide - Part 2

Slitting, Cooling, and Alignment Tools

Covers in-line slitters, cooling tube, guide ruler, and idler bar.

Roller Systems and Pressure Gauges

Explains nip roller, heat roller, and burst/nip roller pressure gauges and knobs.

Features and Accessories Guide - Part 3

Machine Identification and Film Handling

Covers nomenclature plate, main switch, fuses, power cord, film shaft latch, and core chucks.

Film Supply and Perforation

Explains film supply shaft, top film idler, and the pre-laminating film perforator wheel.

Features and Accessories Guide - Part 4

Output and Alignment Components

Describes pull rollers, skew wheels, skew wheel adjustments, and output feed belts.

Safety Shields and Rear Table

Covers rear safety latches, rear safety shield, and the rear table.

Features and Accessories Guide - Part 5

Bursting Rollers and Media Handling

Explains bursting rollers, stacker tray latches, film tension, slitter rewind tension, and media table.

Compressor System Components

Details compressor output hose, plug, air regulator, and on/off switch.

Loading and Threading Film

Preparation and Film Guiding

Steps for preheating, turning on compressor, and guiding film over idlers and heat roller.

Using a Threading Card

Instructions for using a threading card to feed the laminator through the nip.

Loading and Threading Film - Part 2

Card Attachment and Feeding

Attaching the card, feeding sheets, and adjusting decurling.

Perforator Wheel and Starting

Using the perforator wheel and pressing start to begin lamination.

Loading and Threading Film - Part 3

Wheel Setup and Bursting Location

Setting perforator and skew wheels, and determining bursting location.

Burst Roller Activation and Speed

Activating burst rollers and adjusting speed for better sheet separation.

Loading and Threading Film - Part 4

Burst Roller Adjustment and Output

Adjusting burst rollers and paper guides for proper output collection.

Slitting Film

Slitting Process and Setup

Instructions for slitting film narrower than sheets and setting the side slitter.

Speed and Temperature Control

Factors Affecting Settings and Guide

Factors influencing settings and recommended starting guide for film types.

The Art of Lamination

Basic Rules and Film Tension

Fundamental rules and importance of film tension for successful lamination.

Output Troubleshooting

Troubleshooting Output Waves

Identifying and resolving straight, indent, and angled waves in laminated output.

Troubleshooting Curled Output

Identifying and resolving curled output issues.

Troubleshooting Guide

Control Panel and Roller Issues

Troubleshooting display not illuminating or rollers not turning.

Lamination Quality Problems

Addressing curling, adhesive on rollers, and adhesion issues.

Insufficient PSI Issues

Troubleshooting problems related to insufficient pressure.

Maintenance

Caring for Heat Rollers

Procedure for cleaning heat rollers using cotton cloth and alcohol.

Service Agreement Information

Details on maintenance agreements and contact information for service.

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