GE EV100 LX

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g GE Industrial Systems

EV200LX SUPPLEMENT

Page 4 of 5 REV 11/2002

Wiring Diagram:

Main Page

EV100LX Component Locations3
Outline Drawing4
EV100LX with Speed Limit and FW5
EV100LX with Regen and FW6
EV100LX Dual Motor Control7
EV100LX Pump Control8
EV100LX Part Number Identification9
Terminal Connections for Logic Cards11
Logic Card Specifications12
EV100LX Traction and Pump H/P Curve14
EV100LX Traction and Pump STD Curve14
Basics of Circuit Operation15
Control Features16
Oscillator16
Current Limit16
Plugging17
Pedal Position Plug17
Ramp Start17
Full Power Transition17
Coil Driver Modules18
1A Thermal Hold off18
Must Pulse to Time18
Pulse Monitor18
Low Voltage19
Field Weakening19
Regenerative Braking19
Dual Motor Operation19
Dual Motor In-Board Wheel Reversal20
Dual Motor Sharp Turn Speed Limit20
Top Speed Limit20
Steer Pump Contactor Time Delay20
Truck Management Module21
Stored Status Code21
On-Board Diagnostics21
Battery Discharge Indication21
Hydraulic SCR Control22
Operation of Voltage Regulator Card22
General Maintenance Instructions24
Troubleshooting Instructions25
Reactor/Choke26
Status Codes27
Blank Display28
Display Screen on Dash Display or Handset Is Blank28
01 Forward or Reverse Contactor will Not Pick up28
Accelerator Depressed with no Direction Selected31
Accelerator Input Voltage too High31
Status Code 0832
Status Code 0932
Status Code 1533
Status Code 1633
Battery Volts too Low33
Battery Volts too High33
Status Code 1734
Invalid Card Type Selection34
Status Code 2334
Forward and Reverse Contactor Coil Current Low34
Status Code 2435
Status Code 2535
T2 Voltage Low35
1A Contactor Does Not Drop out or Drops out Slowly35
Status Code 2636
Status Code 4136
Shorted Coil Driver for SP or FW Contactor36
Open Thermal Protector or Control over Temperature36
Status Code 4237
Status Code 4337
Control Motor Current Sensor Input Missing37
Status Code 4438
Status Code 4538
1REC DID Not Turn off Properly38
1REC DID Not Turn on Properly38
Status Code 4639
Status Code 4739
Look Ahead Test for T2 Volts39
2REC Does Not Turn Properly39
Status Code 4840
Status Code 4940
5 REC Does Not Turn on Properly40
Status Code 5041
Status Code 5141
Capacitor Volts Low41
Excessive Capacitor Voltage When Motor Current Is High41
Status Code 5242
Status Code 5342
Status Code 5443
Status Code 5743
Shorted F,R or 1A Contactor Coil Driver43
Current Sensor Input Voltage Polarity Check43
Status Code 7044
Status Code 7144
Regen Current Sensor Input Missing44
Status Code 7245
Status Code 7345
Status Code 7446
Status Code 7546
Regen Contactor Picks up too Slow46
1 REC Fails to Turn off During Regen46
Status Code 7647
Status Code 9047
Capacitor Overvoltage During Regen47
User Defined Status Code47
Status Code 9148
Status Code 9248
Status Code 9349
Status Code 9449
Status Code 9550
Status Code 11751
Status Code 12351
Status Code 12452
Status Code 12552
Status Code 14153
Status Code 14253
Status Code 14354
Status Code 14454
Status Code 14555
Status Code 14655
Status Code 14756
Status Code 14856
Status Code 14957
Status Code 15057
Status Code 15158
Status Code 15258
Status Code 15459
Status Code 15759
Checking Components61
Main Logic Card61
Instructions for Removal of Control Card61
Capacitor 1C62
Contactors62
Potentiometer in Accelerator62
Src's62
Rectifiers63
Thermal Protector63
Filter Block64
1X Choke and Reactor T3-T464
Replacement of EV-100 Components65
When Replacing Module Semiconductors65
Capacitor65
22REC, 23REC and 25REC65
General67
Purpose67
Operation67
Start-Up Display Sequence67
Function Set-Up Procedures68
Description and Location68
Set up Mode68
Description of Function Numbers69
Stored Fault Code69
Creep Speed69
Controlled Acceleration and 1A Time69
Field Weakening Drop out70
Regen Braking C/L70
Regen Start70
Speed Limit 170
Card Type Selection71
Steer Pump Time Delay71
Plugging Distance72
1A Drop out Current72
Speed Limit 273
Speed Limit 373
Internal Resistance Compensation73
Battery Volts73
Ev200Lx Supplement77
Standard Outline Drawing77
Component Locations78
Wiring Diagram80
Current Limit Adjustments81
Percent on Time81
Peak Motor C/L81
Average Motor C/L81

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