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GE EX2100 User Manual

GE EX2100
118 pages
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GE Industrial Systems
GEH-6632
EX2100
Excitation Control
User’s Guide

Table of Contents

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GE EX2100 Specifications

General IconGeneral
Frequency Range50/60 Hz
Communication ProtocolsModbus
Humidity5% to 95% (non-condensing)
Communication PortsRS-485, Ethernet
CertificationsUL, CE
Storage Temperature-40°C to 85°C

Summary

Chapter 1 Equipment Overview

Introduction

Introduces the exciter and defines the document contents for a general product overview.

System Overview

Describes the flexible modular system for generator excitation, including power sources and architecture.

Hardware Overview

Details the EX2100 hardware contained in three cabinets: control, auxiliary, and power conversion.

Software Overview

Explains the microprocessor-based controllers and software blocks used for exciter control functionality.

Technical Characteristics

Summarizes the EX2100 characteristics, including power conversion module and power source details.

How to Get Help

Provides contact information for GE Industrial Systems Product Service Engineering for assistance.

Related Documents

Lists other documents that apply to the exciter and assist in understanding the system.

Chapter 2 Functional Description

Introduction

Describes the function of the EX2100 static exciter, control, and protection circuits.

Exciter Hardware

Lists the basic and optional components of the EX2100 exciter system.

Exciter Configurations

Details variations of single and redundant control types with single or redundant bridges.

Power Conversion Cabinet

Explains the components within the Power Conversion cabinet, including the PCM and bridge rectifier.

Auxiliary Cabinet

Describes modules in the auxiliary cabinet for generator protection and startup DC power.

Control Cabinet

Details the control cabinet contents, including keypad, control power distribution, and I/O terminal boards.

Control Module

Explains the VME-style rack with boards for M1, M2, and C controllers in simplex or redundant systems.

Simplex Control System

Shows interconnections between simplex control, terminal boards, and power supply.

Redundant Control System

Describes a redundant system with three controllers and three redundant power supplies.

Control Power Supplies

Explains power distribution via EPDM and EPSM modules for controllers and other boards.

Exciter Software

Details the exciter software, control blocks, signal flow, and system variables calculation.

Chapter 3 Printed Wiring Boards Overview

Introduction

Describes the EX2100 printed wiring boards and their operation in four functional groups.

Control Boards

Details the DSPX, ACLA, EISB, EMIO, and ESEL boards located in the control module.

I/O Terminal Boards

Describes boards interfacing I/O signals, including EPCT, ECTB, EXTB, EDCF, and EACF.

EDCF Board

Measures field current and voltage at the SCR bridge, interfaces to the EISB board via fiber-optic link.

EACF Board

Measures exciter AC supply voltage and current, interfaces to controllers M1, M2, and C.

Bridge and Protection Boards and Modules

Details boards for bridge control and protection, including EGPA, EXCS, EDEX, EGDM, EXAM.

Power Supply Boards

Covers EPDM, EPBP Backplane, EPSM Module, and DACA Converter for power distribution.

Chapter 4 Terminal Board I/O and Equipment Connections

Introduction

Describes customer equipment connections, I/O, and system cabling for desired functionality.

Power Connections and Analog I/O

Displays a typical connection diagram for common power and analog I/O for an excitation system.

Power Potential Transformer Inputs

Explains the 3-phase AC input conversion to controlled DC output from various sources.

Potential and Current Transformer Inputs

Details customer-supplied PT and CT wiring to the control cabinet and EPCT board.

Customer Contact I/O

Covers customer inputs and relay contact outputs wired to the ECTB board.

Power Supply Inputs

Shows customer AC and DC power inputs wired to the exciter's Power Distribution Module (EPDM).

Line Filter Connections

Details connections to fuse boards LFU1 and LFU2 for 600V and 1000V filters.

Exciter Internal I/O

Covers internal signals, including AC and DC feedback measurements.

DC Field Circuit Contactor and Control Board

Illustrates DC field contactor connections and control board interfacing.

De-Excitation

Explains the function of the EDEX module and field discharge resistor for dissipating stored energy.

Field Ground Detector

Describes the EGDM system that detects field leakage resistance to ground.

Field Flashing

Details the use of station batteries or auxiliary AC source for initiating field current.

Shaft Voltage Suppressor

Explains the filter that conducts high frequency components of induced voltages to ground.

Data Highway Connections

Shows typical exciter connection to the redundant Unit Data Highway (UDH) network.

Control System Toolbox Connection

Describes toolbox connection via RS-232C or Ethernet port for configuration and maintenance.

Chapter 5 Diagnostic Interface-Keypad

Introduction

Provides operating guidelines for the keypad for monitoring, control, and parameter adjustment.

Using the Pushbuttons

Defines pushbutton functions for menu navigation and exciter control operations.

Reading the Display

Explains how to interpret text and animated graphics on the keypad's status and menu screens.

Changing Display Units

Guides on how to change the type of measurement units displayed on the keypad.

Adjusting Display Contrast

Provides instructions on how to adjust the display contrast using the keypad.

Status Screen

Describes the status screen displaying variables and animated meters, and reading the meters.

Alternate Status Screen (Display I/O)

Shows the alternate screen displaying the status of general purpose inputs and outputs.

Using the Menus

Explains how to navigate menu screens to review and modify data.

Viewing and Resetting Faults

Guides on how to view and reset active faults and fault history.

Editing Parameters

Details how to change option and numeric parameters using the keypad.

Parameter Backup

Explains how to save, restore, and compare exciter working parameter configurations.

Firmware and Hardware Information

Guides on viewing firmware versions and exciter hardware information.

Protecting the Keypad

Covers security controls: password and privilege levels for unauthorized access prevention.

Appendix A Warranty and Renewal Parts

Introduction

Provides information on identifying, ordering, and obtaining replacement parts for GE exciters.

Identifying the Part

Explains how to identify exciter components using part numbers and descriptions.

Part Number Structure

Details the structure of GE part numbers for assemblies, components, and printed wiring boards.

Printed Wiring Boards

Describes how printed wiring boards are identified by alphanumeric part numbers.

Warranty Terms

Provides information on product warranty period and parts and service coverage.

How to Order Parts

Guides on obtaining parts under warranty or renewals from GE sales or service.

Data Nameplate

Explains the location and purpose of the data nameplate for ordering parts.

ML Number

Describes the unique catalog or material list (ML) number for equipment identification.

Appendix B Ratings and Specifications

EX2100 Specification

Lists EX2100 specifications including PCM, power sources, and flashing power details.

Input/Output

Details input/output quantities and characteristics, including PTs, CTs, and contact I/O.

Control

Covers control functions like Automatic AC Voltage Regulation and protection features.

Environmental Control & Protection

Specifies environmental conditions for cabinets, storage, humidity, altitude, and cooling.

Cabinet Dimensions & Weight

Provides dimensions and weight for redundant control configurations and cabinet types.

Reliability

Lists MTBF and MTTR values for simplex and redundant systems.

Acoustic

Specifies generated acoustic noise level for the PCM cabinet.

Codes and Standards

Lists relevant industry codes and standards applicable to the exciter system.

Glossary of Terms

6U

Full height Versa Module Eurocard (VME) board.

application code

Software that controls the machine or process, specific to the application.

automatic voltage regulator (AVR)

Controller software that maintains generator terminal voltage via the Field Voltage Regulator.

crowbar

Limits high negative voltages during pole slip events, includes a discharge resistor.

CT

Current Transformer, used to measure current in an AC power cable.

DACA

AC to DC converter for power supply, produces 125 V DC.

de-excitation

Circuit providing a path through a discharge resistor to dissipate field current after a unit trip.

Ethernet

LAN system used to link computers, basis for TCP/IP and I/O services.

EX2100 Exciter

GE static exciter regulating generator field current to control generator output voltage.

HMI

Human Machine Interface, typically a PC running Windows NT and CIMPLICITY HMI software.

Modbus

Serial communication protocol developed by Modicon for use between PLCs and computers.

power conversion module (PCM)

Consists of six three-phase rectifiers with protection and control devices to generate DC field current.

power system stabilizer (PSS)

PSS software produces a damping torque on the generator to reduce oscillations.

toolbox

Windows NT-based software package used to configure the EX2100 and Mark VI turbine controller.

UDH

Connects EX2100, Mark VI controllers, LCI, PLCs to HMI Servers supporting Peer-to-Peer communications.

VME board

Versa Module Eurocard, a European standard for printed circuit boards and backplane.

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