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gefran 800 User Manual

gefran 800
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RTD type (scale configurable within indicated
range, with or without decimal point)
PTC type (on request)
DIN 43760 (Pt100, JPT100)
990Ω, 25°C
Max line resistance for RTD 20Ω
Safety
detection of short-circuit or opening of probes, LBA
alarm, HB alarm
°C / °F selection configurable from faceplate
Linear scale ranges
-1999 to 9999 with configurable decimal point position
800
CONTROLLER
SOFTWARE VERSION 3.2x
code 80225E / Ed. 06- 04-2013
USER’S MANUAL
Thermocouples
IEC 584-1
(J, K, R, S, T, B, E, N, Ni-Ni18Mo, L NiCr-CuNi)
Cold junction error 0,1° / °C
Controls PID, Self-tuning, on-off
pb / dt / di 0.0 ... 999.9% / 0.00 ... 99.99min / 0.00 ... 99.99min
Action Heat / Cool
Control outputs on / off, pwm
Cycle time 0.1 ... 200 sec
Main output type Relay, Logic, Continuous (optional)
Softstart 0.0 ... 500.0 min
Maximum power limit heat / cool 0.0 ... 100.0 %
Fault power setting -100.0 ... 100.0 %
Automatic blanking Optional exclusion, displays PV value
Configurable alarms
3 configurable alarms type: max, min, symmetrical,
absolute or relative, LBA, HB
Alarm masking
- exclusion during warm up
- latching reset from faceplate or external contact
Type of relay contact NO (NC), 5A, 250V, cosj = 1
48
63
48
129
10
45
45
70
70
For correct and safe
installation, follow the
instructions and observe
the warnings contained in
this manual.
Faceplate protection IP65
Working / Storage temperature range 0...50°C / -20...70°C
Relative humidity 20 ... 85% non-condensing
Installation Panel, plug-in from front
Weight 210g for the complete version
Main input
TC, RTD (Pt100 - JPT100), PTC,
50mV, Ri ≥ 1MΩ, 10V, Ri ≥ 10KΩ, 20mA, Ri = 50W
CT scale range configurable from 0, ... , 100.0A
Transmitter power supply (optional)
filtered 10 / 24Vdc, max 30mA
short-circuit protection, isolation 1500V
Analogue retransmission signal (optional) 10V / 20mA, isolation 1500V
Logic inputs (optional)
24V NPN, 4.5mA; 24V PNP, 3.6mA isolation
1500V
Serial interface (optional) CL; RS422/485; RS232; isolation 1500V
Baud rate 1200 ... 19200
Protocol GEFRAN / MODBUS
Logic output for static relays 11Vdc, Rout = 220Ω (6V/20mA)
Remote setpoint or ammeter input
(options)
0 ... 10V, 2 ... 10V, Ri ≥ 1MΩ
0 ... 20mA, 4 ... 20mA, Ri = 5Ω
Potentiometer > 500Ω,
CT 50mAac, 50/60Hz, Ri = 1.5Ω,
isolation 1500V
Power supply (switching type)
(std) 100 ... 240Vac/dc ±10%; 50/60Hz, 12VA max
(opt.) 20...27Vac/dc ±10%; 50/60Hz, 12VA max
Display 2 x 4 digits, green, height 10 and 7mm
Keys 4 mechanical keys (Man/Auto, INC, DEC, F)
Accuracy 0.2% full scale at 25°C room temperature
1 • INSTALLATION
• Dimensions and cut-out; panel mounting
Panel mounting:
To fix the unit, insert the brackets provided into the seats on either side of the
case. To mount two or more units side by side, respect the cut-out dimensions
shown in the drawing.
CE MARKING: The instrument conforms to the European Directives 2004/108/CE and
2006/95/CE with reference to the generic standards: EN 61000-6-2 (immunity in industrial
environment) EN 61000-6-3 (emission in residential environment) EN 61010-1 (safety).
MAINTENANCE: Repairs must be done only by trained and specialized personnel. Cut
power to the device before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.).
Use of these solvents can reduce the mechanical reliability of the device. Use a cloth
dampened in ethyl alcohol or water to clean the external plastic case.
SERVICE: GEFRAN has a service department. The warranty excludes defects caused
by any use not conforming to these instructions.
2 • TECHNICAL SPECIFICATIONS
FUNCTION CABLE TYPE LENGTH
Power supply cable 1 mm
2
1 m
Relay output cable 1 mm
2
3,5 m
Digital communication cable 0,35 mm
2
3,5 m
C.T. connection cable 1,5 mm
2
3,5 m
TC input 0,8 mm
2
compensated 5 m
Pt100 input 1 mm
2
3 m
EMC conformity has been tested with the following connections
!
Environmental conditions of use for internal use only, altitude up to 2000m
1
80225E_MHW_800_04-2013_ENG
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gefran 800 Specifications

General IconGeneral
Brandgefran
Model800
CategoryController
LanguageEnglish

Summary

1. INSTALLATION

Panel Mounting

Details for mounting the controller in a panel.

2. TECHNICAL SPECIFICATIONS

4. CONNECTIONS

Input and Output Terminals

Wiring details for various analogue and digital inputs/outputs.

5. RECOMMENDED WIRING LAYOUT

5. PROGRAMMING and CONFIGURATION

INFO, SEr, InP, and Out Menu Settings

Configuring information, serial, input, and output parameters.

CFG Menu for Control Parameters

Accessing and modifying core control parameters within the CFG menu.

CFG Menu Parameters

PID Control Parameter Adjustment

Detailed settings for Proportional, Integral, and Derivative control actions.

Serial Communication Parameters

Input Configuration Parameters

Setpoint Type and Probe Configuration

Selecting setpoint types and configuring various sensor probe inputs.

Output Configuration Parameters

Alarm Types and HB Alarm Function

Defining alarm conditions and configuring the HB alarm functionality.

Output Signal Allocation

Protection Code Settings

Hardware Configuration Menu

Main Hardware Setup (hrd.1)

Configuring probe types, digital inputs, and serial interface options.

Control Type and Digital Input Functions

Selecting control strategies and configuring digital input logic.

6. TIMER + 2 SET POINT, TIMER FUNCTION

Timer Operation and Set Point Control

How the timer function controls set points and operation modes.

7. MULTISET FUNCTION, SET GRADIENT

MultiSet and Set Gradient Configuration

Setting multiple set points and adjusting set point change speed.

8. ALARMS

Alarm Types and Behavior

Description of absolute, deviation, HB, and LBA alarm types.

HB and LBA Alarm Configuration

Detailed setup for Heat Break and Loop Break alarms.

9. SOFT-START

10 CONTROL ACTIONS

11. MANUAL TUNING

PID Parameter Tuning Process

Step-by-step guide for manually tuning PID parameters.

13 SELF-TUNING

Activating and Performing Self-Tuning

Guide to activating and executing the self-tuning process for PID parameters.

15 CONTROL OUTPUT

16. MAIN INPUT CORRECTION FUNCTION

Safety Warnings

General Device Safety Precautions

Essential warnings for safe installation, connection, and operation.

Electrical and Installation Safety

Specific safety guidelines for power supply, wiring, and installation.

Jumper Configuration

Analogue Output Configuration

Serial and SPR Input Configuration

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