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gefran 2500

gefran 2500
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2500
CONFIGURABLE CONTROLLER
Software version 1.6x
code 80291G / Edition 10 - 08/2010 ITA
INSTALLATION AND
OPERATION MANUAL
GENERAL INDEX
Page
Graphic symbols used 2
1 Preliminary instructions 2
General description 2
Basic version controller 2
Options 2
Operator interface 3
Electrical interface 3
Preliminary warnings 3
2 Installation and connection 4
Electrical power supply 4
Notes concerning electrical safety and
Electromagnetic compatibility 4
Advice for correct installation
for EMC 5
Instrument power supply 5
Inputs and outputs connection 5
Dimensions and cut-out 6
Installation with panel mounting 6
Warnings and instructions for
mounting to the panel 6
Nominal ambient conditions 6
Electrical connections 7
Examples 17
3 Functions 20
Operator interface 20
General operating notes 22
Navigating through the controller menu 23
4 Configuration and programming 26
Application notes 48
HOLD function 48
Alarms 48
Control actions 48
Manual tuning 49
Multiset function,Set gradient 49
Page
Twin setpoint application (Ramp +
Hold + Time expiration alarm) 49
Software ON/OFF switching function 50
Self-Tuning 50
Auto-Tuning 51
Controls 51
Heating/Cooling control with
Relative gain 51
String assigned to an alarm 52
Maths functions 53
Ratio controller 54
5 Technical specifications 55
6 Maintenance 56
Cleaning the controller 56
Repairs 56
Checking the jumpers 56
Troubleshooting Guide 57
7 Technical-Commercial information 57
Order code 57
Accessories
RS232/TTL interface for Gefran
Instrument configuration 57
Appendix 58
Block Diagrams 65
Functional diagram 66
Examples of custom linearization 76
The contents of each section are summarized
immediately following the section heading
180291G_MHW_2500_08-2010_ENG
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Questions and Answers:

gefran 2500 Specifications

General IconGeneral
Brandgefran
Model2500
CategoryController
LanguageEnglish

Summary

Preliminary Instructions

Graphic symbols used

Explains symbols used for clarity in the manual.

Preliminary Warnings

General warnings before installation and use of the controller.

Installation and Connection

Electrical power supply

Details on connecting the power supply to the controller.

Notes Concerning Electrical Safety and Electromagnetic Compatibility

Information on EMC and safety standards for installation.

Advice for Correct Installation for EMC

Specific guidance for proper installation to ensure EMC compliance.

Dimensions and Cut-out

Installation with panel mounting

Instructions for fitting the controller into a panel.

Warnings and instructions for mounting to the panel

Safety and operational guidelines for panel mounting.

Electrical Connections

Input IN1 TC - Thermocouple

Wiring diagram for Thermocouple input IN1.

IN1 linear input with three-wire transmitter powered by instrument

Wiring diagram for linear input with 3-wire transmitter.

Digital inputs DI1, DI2, DI3, D14

Configuration and wiring for digital inputs DI1-DI4.

OUT 1, OUT 2, OUT 3, OUT 4 outputs

Wiring and configuration for relay outputs.

Serial line - MODBUS

Details on serial communication setup via MODBUS.

Examples

1. SETTING MELT PRESSURE (extruder)

Example configuration for melt pressure control in extruders.

3. ROLLER TENSION CONTROL

Application example for controlling roller tension on a winding line.

Functions

Operator interface

Description of the controller's front panel display, buttons, and LEDs.

General Notes on Operation

Switching on and operating the controller

Procedures for powering on and basic operation.

Navigating the Controller Menus

Guide on how to navigate through the controller's menu structure.

CONFIGURATION PROGRAMMING

Configuration

Overview of controller parameter configuration methods.

Supplemental Notes for Consultation of ConfigurationProgramming Pages

Advice on consulting detailed tables and notes for complex parameters.

InF Informations

Instrument code

Information on identifying the controller's instrument code.

Error code IN 1

Details on error codes related to Input 1.

EFG PID Configuration

Enable Self Tuning, Auto Tuning, Soft Start (**)

How to enable and use self-tuning, auto-tuning, and soft start functions.

EFG Configuration of Operating Modes

Definition of remote set

How to define the remote setpoint source.

Power On modes

Configuration of controller behavior upon power-up.

SEr Serial Communication

Select Baudrate

Configuring the communication speed for serial interfaces.

Select Parity

Setting the parity bit for serial communication.

InP.1 Setting Input 1

Probe type, signal, enable custom linearization, and main input scale.

Configuration for Input 1 probe type, scaling, and linearization.

Input 1 Digital Filter

Setting the digital filter for Input 1 to smooth signals.

InP.2 Setting Input 2

Probe type, signal, enable custom linearization, and main input scale.

Configuration for Input 2 probe type, scaling, and linearization.

InP.3 Setting Input 3

Probe type, signal, enable custom linearization, and main input scale.

Configuration for Input 3 probe type, scaling, and linearization.

InP.4 Setting Input 4

Probe type, signal, enable custom linearization, and main input scale.

Configuration for Input 4 probe type, scaling, and linearization.

ALL Setting Alarms

Select reference quantities

Defining the source signal for alarm conditions.

Alarm n activation time

Setting the delay before an alarm becomes active.

Out Setting Outputs

OUT 1

Configuration of output 1, including reference signal.

OUT 1 Cycle Time

Setting the cycle time for control outputs CO1 or CO2.

Hrd Hardware Configuration

Enable MultiSet, process type line frequency and digital inputs

Configuring MultiSet, process type, line frequency, and digital inputs.

Control type

Setting the PID control mode (e.g., PID heat/cool, ON/OFF).

Input Linearization

Linearization type

Selecting the method for custom input signal linearization.

mV start scale

Setting the initial mV value for linearization.

User Calibration

Control or retransmission outputs

Calibration procedures for control and retransmission outputs.

Strain gauge

Calibration steps for strain gauge inputs.

Application Notes

HOLD Function

How the HOLD function freezes inputs and alarms.

Alarms

Description of different alarm types and their behavior.

Control actions

Explanation of Proportional, Derivative, and Integral control actions.

Manual Tuning

Multiset function, Set gradient

Configuration of multiset points and setpoint gradients.

Software ONOFF switching function

Self-Tuning

Activation at power-on

How to activate self-tuning during the controller's startup.

Auto-Tuning

HeatingCooling control with relative gain

String assigned to an alarm

Maths functions

RATIO CONTROLLER

Settings

Parameters for configuring the ratio controller.

INSTALLATION PROCEDURE FOR LOAD CELL WITHOUT SAMPLE WEIGHT

Steps for calibrating load cells without sample weights.

5. TECHNICAL SPECIFICATIONS

Display

Details on the controller's display specifications.

Keys

Information about the controller's front panel keys.

Accuracy

Technical specifications for measurement accuracy.

6. MAINTENANCE

Cleaning the Controller

Instructions for cleaning the controller's exterior and interior.

Checking the jumpers

Locating and understanding the function of controller board jumpers.

Troubleshooting Guide

7. TECHNICALCOMMERCIAL INFORMATION

Order code - Controller 2500

Information on interpreting the controller's order code for configuration.

ACCESSORIES

RS232 TTL interface for GEFRAN instrument configuration

Details on the PC interface for configuration and software.

APPENDIX

Menu MAIN

Overview of main parameters and their default values.

Menu InF

Details on controller status, error codes, and software versions.

Block Diagrams

FUNCTIONAL DIAGRAM

EXAMPLES OF CUSTOM LINEARIZATION

Example of custom linearization: type 0

Step-by-step guide for custom linearization type 0.

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