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gefran GFX4 User Manual

gefran GFX4
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1
80395G_MHW_GFX4_09-2010_ENG
GFX4
4 ZONE MODULAR POWER CONTROLLER
INSTALLATION AND
OPERATION MANUAL
Software version: 1.0x
code 80395G - 09/2010 ENGLISH
INDEX
Indicates contents of sections, general instructions, notes, and
other points to which the reader’s attention needs to be called.
Indicates a particularly delicate situation that could affect
the safety or correct operation of the controller, or an
instruction that MUST be followed to prevent hazards.
Indicates a risk to the user’s safety due to high voltage at the
points indicated.
Indicates a suggestion based on the experience
of GEFRAN’s Technical Personnel that could be
especially useful under certain circumstances.
Indicates a reference to Detailed Technical
Documents available on the GEFRAN website www.
gefran.com.
GRAPHIC SYMBOLS
To differentiate the type and importance of the information in this User Manual, graphic reference symbols are used to make such information
easier to interpret.
1 Introduction 2
1.1 General description
1.2 Preliminary instructions
2 Installation and Connection 3
2.1 Electrical power supply
2.2 Notes on electrical safety and
electromagnetic compatibility
2.3 Instrument power supply
2.4 Input and output connections
2.5 Dimensions
2.6 Installation
2.7 General description
2.8 Cleaning/checking or replacing the fan
2.9 Inserting the field bus interface board
3 Electrical connections 10
3.1 Power connections
3.2 Input/Output connections
3.3 Connector J1 outputs 5...10
3.4 Connector J2 power supply, digital inputs
3.5 Connector J3 auxiliary inputs
3.6 Connector J4 inputs IN1...IN4
3.7 Description of dip-switches
3.8 Serial communication ports
3.9 Connection example: communication ports
3.10 Connection example: power section
4 Installation of serial network 30
4.1 AUTOBAUD sequence
4.2 Software On/Off
5 Technical Data 31
6 Technical-Commercial information 34
6.1 Accessories
1 / 35

Table of Contents

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gefran GFX4 Specifications

General IconGeneral
Power Supply24V AC/DC, 100-240V AC
Input channels4
Output channels4
Operating temperature0 to 50°C
Protection classIP20
Input SignalThermocouple, RTD, mA, V
Output SignalRelay, SSR
CommunicationModbus RTU, Profibus DP, CANopen
Number of PhasesSingle-phase
Control ModePID, ON/OFF
Voltage Rating230V AC

Summary

Introduction

General Description

Brief overview of GFX4 controller capabilities, applications, and features.

Preliminary Instructions

Essential steps before installation and use to ensure faster start-up and avoid problems.

Installation and Connection

Electrical Power Supply

Guidance on connecting the primary electrical power supply to the controller.

Electrical Safety and EMC

Warnings and conformity details regarding electrical safety and electromagnetic compatibility.

Input/Output Connections

How to connect sensor inputs and output signals.

Installation Procedures

Procedures for mounting the controller on a DIN guide or panel for proper installation.

Insulation Diagram

Electrical Connections

Power Connections

Details on connecting the main power supply lines (F1-F4) and load connections (U1-U4).

Input/Output Connections

How to connect sensor inputs (IN1-IN4, IN5-IN8) and digital inputs (DI1-DI2).

Connector J1 Outputs 5...10

Wiring details for auxiliary outputs (O5-O8) and continuous outputs.

Connector J2 Power Supply, Digital Inputs

Wiring configuration for the power supply and digital inputs DI1 and DI2.

Connector J3 Auxiliary Inputs

Connection details for auxiliary analog inputs IN5 through IN8.

Connector J4 Inputs 1...4

Wiring guide for analog inputs IN1 through IN4, supporting various signal types.

Dip-switch Configuration

Explanation of the function of each dip-switch for controller configuration and settings.

Serial Communication Ports

Port 1 (Local Bus): Modbus

Details on Port 1 for local serial communication using the Modbus RTU protocol.

Port 2 (Fieldbus): Modbus RTU

Wiring and connection details for Port 2 using the Modbus RTU fieldbus protocol.

Port 2 (Fieldbus): Profibus DP

Connection details for Port 2 when using the Profibus DP fieldbus protocol.

Port 2 (Fieldbus): CANopen

Wiring guide for Port 2 when using the CANopen fieldbus protocol.

Port 2 (Fieldbus): DeviceNet

Connection details for Port 2 when using the DeviceNet fieldbus protocol.

Port 2 (Fieldbus): Ethernet Modbus TCP

Wiring for Port 2 when using the Ethernet Modbus TCP fieldbus protocol.

Communication Ports Connection Examples

Examples of integrating GFX4 modules in various communication network setups.

Power Section Connection Examples

Examples of connecting single-phase and three-phase loads to the power section.

Modbus Serial Network Installation

AutoBaud Serial 1 Sequence

Adapting serial communication speed and parity for Modbus network modules.

AutoNode Port 1 Sequence

Assigning node addresses for GFX4/GFXTERMO4 to Geflex S1/S2 units.

Technical Data

Analog Process Inputs (IN1-IN4)

Technical specifications for analog process inputs IN1 through IN4.

Digital Inputs (DI1-DI2)

Technical data for digital inputs DI1 and DI2, including configuration options.

Heat Control Outputs (OUT1-OUT4)

Specifications for heat control outputs OUT1 through OUT4 connected to power units.

Cool Control Outputs (OUT5-OUT8)

Specifications for optional cool control outputs OUT5 through OUT8.

Communication Ports

Port 1 (Local Bus)

Details on the controller's primary serial communication port for local bus.

Port 2 (Fieldbus Options)

Information on the controller's optional secondary port for various fieldbus protocols.

Functions

Safety and Fault Detection

Information regarding safety aspects, probe circuit monitoring, and fault detection.

Control Actions Overview

Description of available control actions like PID, on-off, PWM, and autotuning.

General Data

Power Supply and Indicators

Details on the unit's power supply requirements and LED status indicators.

Voltage/Current and Power Tables

Tables detailing voltage, current, and power ratings for different models and configurations.

Dissipation Curves

Graphs illustrating power dissipation characteristics based on ambient temperature.

Technical/Commercial Information

GFX4 Order Code Structure

Breakdown of the GFX4 controller order code for identifying specific hardware configurations.

Fieldbus and Fuse Options

Details on available fieldbus protocols and fuse options selectable in the order code.

Accessories: Winstrum Kit

Information on the Winstrum software and hardware kit for configuration and management.

Accessories: GFX-OP Terminal

Details on the GFX-OP operator terminal for in-field configuration of the Geflex line.

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