EasyManua.ls Logo

Gehl 603 - User Manual

Gehl 603
132 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Compact Excavator
Beginning Serial Number: AC02471
503Z / 603
Form No.
918070
Revision F
Aug. 2011
Operator’s Manual
© 2011 All Rights Reserved. • Printed in USA
®

Table of Contents

Questions and Answers

  • M
    Michelle MedinaSep 4, 2025
    Why does the water temperature light come on in my Gehl 603?
    • E
      Erin FordSep 4, 2025
      If the water temperature display light comes on during operation of your Gehl Compact Excavator, the coolant level may be too low, so add coolant. Another possible cause is that the fan blades are rotating too slowly. Also, the air filter may be contaminated.
  • J
    john80Sep 18, 2025
    What should I do if my Gehl Compact Excavator engine runs at over-speed?
    • C
      Carolyn BrownSep 18, 2025
      If the engine of your Gehl Compact Excavator runs at over-speed, reduce engine RPMs and stop the machine. Check/replace defective component(s) due to wiring harness error.
  • B
    barneselizabethSep 16, 2025
    What does it mean when the fuel light comes on in my Gehl Compact Excavator?
    • A
      Adrian TorresSep 16, 2025
      If the fuel light comes on in your Gehl Compact Excavator, it indicates low fuel. Add fuel to resolve this issue.
  • T
    tgoodmanSep 14, 2025
    Why is my Gehl Compact Excavator leaking oil, coolant, or fuel?
    • M
      Michael PierceSep 14, 2025
      If you notice oil, coolant, or fuel leakage under the engine of your Gehl Compact Excavator, check for loose hose connections and tighten them. Also, inspect seals or hoses for damage and replace them if necessary. After addressing leaks, check engine oil, engine coolant, and fuel levels, adding fluids as needed.
  • M
    Mark LynnSep 12, 2025
    Why are the hydraulic lines on my Gehl 603 overheating?
    • A
      Ashley HensleySep 13, 2025
      If the hydraulic lines on your Gehl Compact Excavator are overheating, the hydraulic fluid level in the reservoir may be low, so add hydraulic fluid.
  • Y
    ywilliamsSep 12, 2025
    Why is it difficult to rotate the swing frame on my Gehl Compact Excavator?
    • H
      Heidi CurtisSep 12, 2025
      If rotating the swing frame on your Gehl Compact Excavator is difficult or impossible, check if the swing lock pin is engaged and release it. Also, ensure that there is sufficient lubrication by lubricating the swing gear using the remote grease fitting.
  • S
    sallymcgeeSep 9, 2025
    What does it mean when the battery voltage light comes on in my Gehl 603?
    • N
      nsummersSep 9, 2025
      If the battery voltage light comes on during operation of your Gehl Compact Excavator, the alternator may not be charging properly or is malfunctioning. Also, check for loose or corroded charging circuit connections and repair the charging circuit.
  • C
    Christopher MorenoSep 7, 2025
    Why won't my Gehl 603 Compact Excavator travel straight?
    • M
      Melissa WellsSep 7, 2025
      If your Gehl Compact Excavator will not travel straight forward or backward, check for any foreign object jammed in the track and remove it. Also, the track tension may be unequal and needs adjustment.
  • V
    vdodsonSep 5, 2025
    Why is my Gehl 603 Compact Excavator losing hydraulic fluid?
    • A
      Austin HensleySep 6, 2025
      If you're experiencing hydraulic fluid losses from the hydraulic system of your Gehl Compact Excavator, check for loose hose fittings and tighten them. Also, inspect seals, hoses, or lines for damage and replace them as needed.
  • C
    Courtney BeasleyAug 20, 2025
    Why won't my Gehl 603 Compact Excavator engine start?
    • J
      Joan AcostaAug 21, 2025
      If your Gehl Compact Excavator's engine won't start, several factors could be at play. First, ensure you have sufficient fuel in the tank and that air is bled from the fuel system. Check the battery to ensure it has sufficient power, charging or replacing it if necessary. A contaminated fuel filter can also prevent starting, so clean it. Other potential issues include incorrect engine oil or fuel grade (replace with the proper grade), loose or corroded starter circuit connections (repair the circuit), a malfunctioning fuel injector (repair the injector), a faulty glow plug system (replace the system), incorrect engine valve clearance (adjust the valve clearance), or a malfunctioning starter/pinion (repair the starter/pinion).

Summary

Chapter 2 - Safety

Safety Alerts and General Rules

Explains safety alert symbols, signal words, and general safety rules for operators.

Operation Safety Guidelines

Details safety practices for operating the machine, including before and during operation.

Fire Safety and Equipment

Covers fire hazards, extinguisher recommendations, and the need for additional safety equipment.

Personal Protection and Maintenance Safety

Emphasizes PPE, safety equipment maintenance, breathing protection, and safe maintenance practices.

Battery Safety and Lifting Procedures

Details battery hazards, disconnection, jump-starting, and safe machine lifting procedures.

Chapter 3 - Operation

Machine Startup, Shutdown, and Travel Safety

Details engine start/stop procedures, travel safety, and operational precautions.

Chapter 4 - Maintenance

General Maintenance and Safety

Covers general care, servicing, safety precautions, and maintenance label symbols.

Maintenance Schedule and Checks

Provides a detailed maintenance schedule and lists routine checks, cleaning, and inspections.

Engine and Fuel System Maintenance

Covers engine oil checks, filter changes, air cleaner service, and fuel system maintenance.

Hydraulic System and Hose Care

Details hydraulic oil level checks, oil changes, hose maintenance, and pilot valve filter checks.

Chapter 5 - Troubleshooting

Engine Problems and Diagnostics

Addresses engine starting issues, rough running, power loss, smoke, and overheating.

Gehl 603 Specifications

General IconGeneral
BrandGehl
Model603
CategoryCompact Excavator
LanguageEnglish

Related product manuals