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Gehl 603 - User Manual

Gehl 603
132 pages
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Compact Excavator
Beginning Serial Number: AC02471
503Z / 603
Form No.
918070
Revision F
Aug. 2011
Operator’s Manual
© 2011 All Rights Reserved. • Printed in USA
®

Table of Contents

Questions and Answers

  • R
    Richard TateSep 2, 2025
    Why aren't the front end attachments on my Gehl Compact Excavator working properly?
    • J
      Jacob HolmesSep 2, 2025
      If the front end attachments on your Gehl Compact Excavator aren't working or are performing poorly, start by checking the hydraulic fluid level and add fluid if it's low. Low engine power could also be a factor.
  • W
    William JenkinsAug 31, 2025
    What causes high engine oil consumption in my Gehl Compact Excavator?
    • T
      Timothy LawsonAug 31, 2025
      High engine oil consumption in your Gehl Compact Excavator can be attributed to several factors. Ensure that the oil level is properly adjusted. The machine inclination may be too high (15° maximum inclination up and across slopes; 25° maximum inclination down slopes). Also, verify that you are using the correct engine oil SAE grade and replace it if necessary.
  • B
    brian35Aug 29, 2025
    What causes a Gehl 603 engine to run rough?
    • L
      Lindsay BrownAug 29, 2025
      If your Gehl Compact Excavator engine is running roughly, it could be due to several reasons. Incorrect fuel grade may be the cause, so replace the fuel with the proper grade. Other potential causes include: incorrect engine valve clearance, fuel line leakage (replace fuel line), or malfunctioning fuel injector(s) (repair fuel injector(s)).
  • N
    Nicole NelsonAug 28, 2025
    Why is my Gehl Compact Excavator emitting smoke?
    • A
      Alexander TrujilloAug 28, 2025
      If your Gehl Compact Excavator is emitting smoke, the color can indicate the problem. Blue smoke suggests adjusting the oil level. White smoke suggests replacing the fuel with the proper grade. Black smoke suggests servicing the air filter. Also, make sure that machine inclination is not too high (15° maximum inclination up and across slopes; 25° maximum inclination down slopes). If the engine starting temperature is too low, wait for the engine pre-heat cycle to complete before starting the engine. Malfunctioning fuel injectors may also be the cause and needs to be repaired.
  • C
    Christopher JohnsonAug 26, 2025
    What does it mean when the engine oil pressure light comes on in my Gehl 603?
    • A
      Anne HerringAug 26, 2025
      If the engine oil pressure indicator light comes on during operation of your Gehl Compact Excavator, stop the engine immediately. Check the engine oil level and add oil if necessary. If the oil level is correct, the oil pump may have failed and needs replacement. Also, check if the machine inclination is too high (maximum inclination is 15° up and across slopes; 25° down slopes) or if the engine oil SAE grade is incorrect (replace with proper grade).
  • D
    Dr. Melissa Cruz DVMAug 25, 2025
    What to do if my Gehl Compact Excavator engine overheats?
    • M
      Michael McdowellAug 25, 2025
      If your Gehl Compact Excavator engine overheats, several issues could be the cause. Ensure the coolant level is adequate by adding coolant if it is low. Check the engine oil level and add oil if it's low, or adjust if it is too high. Other potential causes: fouled oil cooler fins (clean oil cooler), damaged fan or V-belt (replace the fan / service V-belt), or malfunctioning fuel injectors (repair fuel injectors).
  • A
    apenningtonAug 22, 2025
    Why does my Gehl Compact Excavator have insufficient engine power?
    • E
      emily34Aug 23, 2025
      If your Gehl Compact Excavator has insufficient engine power, several factors could be responsible. Check for a fuel line leakage and replace the fuel line if needed. Ensure the engine reaches operating temperature by allowing it to warm up. Verify that you're using the correct fuel grade and replace it if it's not. Other potential causes include: contaminated air filter, incorrect engine valve clearance, oil level too high (adjust the oil level), malfunctioning fuel injector(s) (repair fuel injector(s)), or an overheated engine (check cooling system).

Summary

Chapter 2 - Safety

Safety Alerts and General Rules

Explains safety alert symbols, signal words, and general safety rules for operators.

Operation Safety Guidelines

Details safety practices for operating the machine, including before and during operation.

Fire Safety and Equipment

Covers fire hazards, extinguisher recommendations, and the need for additional safety equipment.

Personal Protection and Maintenance Safety

Emphasizes PPE, safety equipment maintenance, breathing protection, and safe maintenance practices.

Battery Safety and Lifting Procedures

Details battery hazards, disconnection, jump-starting, and safe machine lifting procedures.

Chapter 3 - Operation

Machine Startup, Shutdown, and Travel Safety

Details engine start/stop procedures, travel safety, and operational precautions.

Chapter 4 - Maintenance

General Maintenance and Safety

Covers general care, servicing, safety precautions, and maintenance label symbols.

Maintenance Schedule and Checks

Provides a detailed maintenance schedule and lists routine checks, cleaning, and inspections.

Engine and Fuel System Maintenance

Covers engine oil checks, filter changes, air cleaner service, and fuel system maintenance.

Hydraulic System and Hose Care

Details hydraulic oil level checks, oil changes, hose maintenance, and pilot valve filter checks.

Chapter 5 - Troubleshooting

Engine Problems and Diagnostics

Addresses engine starting issues, rough running, power loss, smoke, and overheating.

Gehl 603 Specifications

General IconGeneral
BrandGehl
Model603
CategoryCompact Excavator
LanguageEnglish

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