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Genie GTH-2506 Service Manual

Genie GTH-2506
155 pages
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1.
Service Manual
GTH-2506
(Deutz Stage IIIA - IIIB)
Part No. 57.4400.9220GT
Rev A
August 2018
From GTH250619M-1001
Serial Number Range
GTH-3007
(Deutz Stage IIIA - IIIB)
From GTH300719M-501

Table of Contents

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Genie GTH-2506 Specifications

General IconGeneral
BrandGenie
ModelGTH-2506
CategoryCompact Loader
LanguageEnglish

Summary

Introduction

Serial Number Information

Details on how to interpret model and serial numbers for Genie equipment.

Serial Number Legend

Explains the components of Genie equipment serial numbers and their meanings.

Safety Rules

General Safety Rules

Essential safety guidelines and warnings applicable to all operations.

Personal Safety

Guidelines for individual safety when working on or around the machine.

Workplace Safety

Precautions to ensure a safe working environment and prevent hazards.

Specifications

Machine Specifications

Technical details including fluid capacities and tire/wheel information.

Performance Specifications

Data on drive speed, drawbar pull, lift capacity, and boom function speeds.

Hydraulic Specifications

Details on hydraulic oil type, viscosity, cleanliness, and optional fluids.

Hydraulic Component Specifications

Technical data for hydraulic pumps, motors, and related components.

Function Manifold Specifications

Pressure ratings for various valves within the function manifold.

Air Conditioner Refrigerant Specifications

Information on system full charge for the air conditioning unit.

Deutz TD 2.9 L4 Engine Specifications

Engine details including displacement, power, torque, and lubrication.

Dana Axles Specifications

Lubrication requirements and specifications for the Dana axle system.

Hydraulic Hose and Fitting Torque Specifications

Torque values for Seal-Lok and JIC fittings and O-ring boss ports.

Torque Procedure

Step-by-step instructions for correctly torquing hydraulic fittings.

Fastener Torque Charts

Torque specifications for SAE and metric fasteners based on grade and size.

Scheduled Maintenance Procedures

Maintenance Symbols Legend

Explanation of symbols used to indicate tools, parts, and service requirements.

Pre-delivery Preparation Report

Checklist for initial machine preparation before delivery to the customer.

Maintenance Schedule

Guidelines for determining maintenance inspection frequency based on hours or time.

Maintenance Inspection Report

Forms for recording completed maintenance inspections and findings.

Checklist A Procedures

Daily and 40/100/200-hour scheduled maintenance tasks.

Checklist B Procedures

Quarterly and 250/300-hour scheduled maintenance tasks.

Checklist C Procedures

500-hour scheduled maintenance tasks.

Checklist D Procedures

Annual and 1000-hour scheduled maintenance tasks.

Checklist E Procedures

2000-hour and 2-year scheduled maintenance tasks.

Repair Procedures

Boom Components

Procedures for removing and replacing parts of the boom assembly.

Operator's Compartment

Steps for removing and servicing the operator's cab and controls.

Fuel and Hydraulic Tanks

Procedures for removing and handling the fuel and hydraulic tanks.

Engines

Information on repairing the Deutz engine and retrieving fault codes.

Axle

Procedures for moving disabled machines and removing axles.

Hydraulic Pumps

Testing, removal, installation, and priming of hydraulic pumps.

Manifold

Procedures for testing and removing hydraulic manifolds and valve coils.

LMI (Overload System)

Instructions for removing and installing the load cell and calibration procedures.

Miscellaneous

Procedures for testing the parking brake reducing valve.

Settings

Load Cell Calibration

Step-by-step guide for calibrating the machine's load cell system.

Fault Codes

Diagnostic Display

Explanation of the gauge cluster display and warning lights.

Engine Fault Codes

Table of SPN/FMI codes for Deutz TD 2.9 L4 engine fault diagnosis.

Schematics

Electrical and Hydraulic Symbols Legends

Reference for common electrical and hydraulic symbols used in schematics.

Electrical Schematic

Wiring diagrams illustrating the machine's electrical system layout.

Hydraulic Schematic

Diagrams showing the hydraulic system's fluid power components and flow paths.

Hydraulic Schematic - GTH-2506

Specific hydraulic circuit diagram for the GTH-2506 model.

Hydraulic Schematic - GTH-3007

Specific hydraulic circuit diagram for the GTH-3007 model.

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