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Genie Z-40/23N User Manual

Genie Z-40/23N
46 pages
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Genie Z-40/23N Specifications

General IconGeneral
Lift Capacity227 kg
Turning Radius (Inside)1.83 m
Platform Capacity227 kg
Fuel TypeDiesel
Power SourceDiesel
Overall Length4.57 m
Overall Width1.52 m

Summary

Important Safety Notice

Introduction and User Guidance

Operator Responsibilities

Outlines user, operator, and owner responsibilities for safe machine operation.

Hazard Classification System

Explanation of Genie's hazard symbols, color coding, and signal words.

Intended Use and Safety Sign Maintenance

Defines machine purpose and guidance on safety sign upkeep.

Symbol and Hazard Pictorial Definitions

General Safety Information

Safety Signs and Locations

Diagrams illustrating the placement of safety signs on the machine.

Personal Safety Precautions

Fall Protection Requirements

Mandatory use of personal fall protection equipment (PFPE) when operating.

Work Area Safety

Electrical and Tip-over Hazards

Precautions for electrocution risks and machine stability to prevent tip-overs.

Work Area Safety

Slope Operation Hazards

Guidelines for operating on slopes and understanding maximum slope ratings.

Work Area Safety

Fall and Collision Hazards

Safety measures to prevent falls and collisions, including visibility and awareness.

Work Area Safety

Operational Hazard Management

Covers bodily injury, explosion/fire, damaged machine, component damage, and lockout procedures.

Work Area Safety

Battery Safety and Handling

Guidance on battery charging, electrocution, tip-over, and lifting hazards.

Legend and Component Identification

Controls Overview

Ground Control Panel

Diagram and description of the ground control panel layout and functions.

Controls

Platform Control Panel

Diagram and description of the platform control panel layout and functions.

Pre-operation Inspections

Inspection Fundamentals

Importance and responsibility of performing pre-operation checks before use.

Function Tests

Test Fundamentals and Ground Controls

Purpose of function tests and procedures for ground control checks.

Platform Control Tests

Procedures for testing functions, emergency stop, and horn from platform controls.

Function Tests

Steering, Drive, and Braking Tests

Procedures for testing steering, drive, braking, and drive enable systems.

Drive Speed and Lift/Drive Select Tests

Testing limited drive speed and the lift/drive select function.

Workplace Inspection

Inspection Fundamentals and Procedure

Procedure for inspecting the work area for suitability and hazards.

Decal Inspection

Operating Instructions

Operational Fundamentals

General principles and responsibilities for operating the machine.

Emergency Stop and Auxiliary Controls

Using emergency stop and auxiliary power for operation.

Ground and Platform Operation

Procedures for operating from ground and platform controls.

Driving and Slope Operation

Instructions for driving, drive enable, and operating on slopes.

Operating Instructions

Machine Not Level Indicator

Understanding the machine not level indicator and tilt sensor.

Platform Overload Indicator

Information on platform overload indicators and recovery.

Operating Instructions

Battery and Charger Procedures

Instructions for charging batteries, including standard and maintenance-free types.

Transport and Lifting Instructions

Winching Configuration and Securing

Procedure for free-wheel configuration for winching and securing the machine.

Transport and Lifting Instructions

Securing for Transit and Lifting Points

Guidance on securing the machine to a vehicle and identifying lifting points.

Transport and Lifting Instructions

Lifting Procedures

Instructions for safely lifting the machine using designated points.

Maintenance Procedures

Hydraulic Oil Level Check

Procedure for checking and maintaining the hydraulic oil level.

Maintenance Symbols and Scheduled Checks

Explanation of maintenance symbols and overview of scheduled maintenance.

Maintenance Procedures

Battery Maintenance and Scheduled Checks

Procedures for checking batteries and details on scheduled maintenance intervals.

Specifications

Specifications

Range of Motion Diagrams

Visual representation of the machine's operational reach and angles.

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