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Glow-worm ENERGY 35c User Manual

Glow-worm ENERGY 35c
52 pages
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Installation and main-
tenance instructions
ENERGY
25c
30c
35c
GB, IE

Table of Contents

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Glow-worm ENERGY 35c Specifications

General IconGeneral
BrandGlow-worm
ModelENERGY 35c
CategoryBoiler
LanguageEnglish

Summary

Safety Information and Regulations

Action-Related Warnings

Classification of warnings by severity using signal words and symbols.

Risks from Inadequate Qualifications

Hazards from unqualified personnel during installation, maintenance, etc.

General Safety Precautions and Risks

Covers hazards like gas escape, electric shock, corrosion, frost, and component handling.

Unit Setup Procedures

Transporting and Handling the Unit

Safe methods for transporting, unloading, and unpacking the unit.

Installation Setup and Clearances

Mounting Template and Wall Mounting

Guidance on using the template and securely wall-mounting the product.

Gas and Water Connections

Making Gas and Water Connections

Instructions for connecting gas and water lines, with safety notes.

Electrical Installation

Safety Precautions for Electrical Work

Warnings about electric shock and procedures for safe electrical work.

Wiring and Power Supply

Cable Routing and Wiring

Guidance on routing cables and performing internal wiring connections.

Connecting the Power Supply

Procedures for establishing the main power supply, including specifications.

Product Operation and Diagnostics

Using Diagnostic Codes

Guide to accessing, activating, and setting diagnostic codes for product adaptation.

Displaying Status Codes

Instructions for activating and viewing the product's current operating status.

Initial Product Start-up

Initial Start-up Procedure

Guidance for initial start-up by a qualified technician using a checklist.

Gas and Water Checks

Verifying gas type, factory settings, and heating water quality.

Water Quality and Pressure Checks

Heating Water Treatment and Additives

Guidance on treating heating water, checking hardness, pH, and using additives.

Product Start-up and Gas Settings

Checking and Adjusting Gas Settings

Procedures for checking and adjusting gas flow rate and pressure settings.

Gas Connection Pressure Check

Checking Gas Connection Pressure

Procedure to check gas connection pressure at maximum and minimum boiler rates.

Final Start-up Checks

Flue Gas System Checks

Ensuring flue gas installation integrity and recirculation.

System Adaptation and Pump Settings

Setting the Pump Output

Adjusting the pump's speed and output for optimal heating system performance.

Product Handover and Settings

Setting Hot Water Temperature

Instructions for setting hot water temperature, including legionella safety measures.

Inspection and Maintenance Procedures

Checking CO2 Content

Procedure for measuring and verifying the CO2 content of the flue gas.

Setting CO2 Content

Instructions for adjusting the CO2 levels using a specific control screw.

Troubleshooting and Component Replacement

Pre-Repair Checks and Fault Management

Procedures for draining, checking expansion vessel, rectifying faults, and managing fault memory.

Check Programmes and Diagnostics Codes

Fault Code Analysis and Causes

Safety Shut-off Faults

Covers safety shut-offs due to low water pressure or high flue gas temperature.

Fault Code Analysis and Causes

Inspection and Maintenance Schedule

Operational Checks and Leak Testing

Performing test operations, checking ignition, and testing for leaks.

Commissioning and Servicing Information

Benchmark Commissioning Checklist Requirements

Details on boiler registration, annual servicing, and the Benchmark Checklist.

Boiler System Commissioning Checklist

General Installation Compliance Checks

Verifying compliance with regulations, CO2 levels, and leak testing.

Flue Gas and Combustion Analysis

Flue Integrity Verification

Ensuring flue integrity and checking for mixing of air and combustion products.

Combustion Ratio Checks

Measuring CO and combustion ratio at different boiler rates.

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